Powermatic 2700 manual Operations, Overview, Safety Devices, Grain Direction Considerations

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Operations

Overview

Before applying power to the machine, Check the motor and switch wiring diagrams for proper voltage connections. Check that all mounting screws and bolts are tight.

Turn on the motor momentarily to check for proper rotation. The spindle should rotate counterclock- wise when looking down on the spindle. Correct as required.

Run the machine for a short period of time to ensure that the moving parts are working properly with no excessive vibration. If a problem develops, correct it before turning the shaper over for general use.

Safety Devices

Safety devices such as guards, fixtures, templates hold-downs, push sticks (Figure 22), feather boards and power feeders should be used whenever possible. Figure 22 shows a push stick which can be easily made from scrap wood.

Note: For the sake of clarity, the shaper guard has been omitted from most illustrations. All shaper operations must be done with the proper guard in place and any other device which insures the safety of the operator.

Grain Direction Considerations

Plan to shape the workpiece in the same direction as the grain when possible. Some open grain woods (such as redwood, fir and oak) will leave a rough, or slightly splintered edge when cut against the grain.

Figure 22

Deep cuts require excessive horsepower and pushing force to control the cut.

Deep cuts can also cause the wood to splinter or split and may lead to lost control or personal injury. Preband shaper the stock whenever possible to 1/16 inch of finished size. When an edge finish is unsatisfactory, take two or more cuts with the final cut no more than 1/16 inch deep.

In the case of shaping across the grain, the trailing board edge will often splinter. To correct this, the best solution is to make the board 1/4 inch oversize in width, shape the board, and simply trim off the excess.

Cutter Rotation

Counterclockwise Setup With the cutter installed as shown in Figure 23, feed the workpiece from right to left.

Figure 23

Clockwise Setup – With the cutter installed as shown in Figure 24, feed the workpiece from left to right.

Figure 24

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Contents Model 2700 Shaper Warranty and Service More InformationTable of Contents Page Page Figure a Introduction Specifications Spindle Capacity Under NutUnpacking InstallingShipping Contents Assembly Electrical ConnectionsMounting the Fence General InformationVoltage Conversion 3 Phase Shaper only Extension CordsHandwheel Adjustments AdjustmentsFence Assembly Movement Verifying that fences are coplanar Coplanar AdjustmentCoplanar Alignment Ram Dial Calibration Loosen the outfeed fence lock knob BLoosen lock handles C and lock knobs D Spindle Gib AdjustmentFeatherboard Hold-downs Spindle Assembly Installation Spindle Assembly RemovalInstalling the Spindle Assembly Locking the ArborShaper Cutter Installation Router Collet Optional InstallationInstalling the Shaper Cutter Locking the SpindleDrive Belt Tension Belt ReplacementChanging Cutter Speed Precision Miter Gauge Loosen lock handle aSafety Key Operating ControlsStart/Stop Digital ReadoutSafety Devices OperationsOverview Grain Direction ConsiderationsUsing the Fence Straight Edge Shaping DimensionDepth of Cut Edge Shaping End ShapingShaping All Sides On-Edge ShapingStraight Line Bevel Shaping Contour Edge Shaping With Collar BearingShaping With Collars Position of CollarsStarting Pin Arcs and Circles Enclosed Edge ShapingTemplates Securing the TemplateSash and Door Shaping Special CutsStacked Cutters Butt Joints Glue Butt JointTongued Joint Drop Leaf JointTenoning Troubleshooting See also Unsatisfactory CutsParts Optional AccessoriesOrdering Replacement Parts Table Parts List Index No Description Size QtyTable Assembly Drawing Fence Parts List Index No. Part No Description Size QtyFence Assembly Drawing Frame and Motor Parts List Frame and Motor Assembly Drawing Elevator Parts List Elevator Assembly Drawing Caster Assembly Parts List Caster Assembly Drawing Spindle Assembly Parts List Spindle Assembly Drawing Spindle 30mm Spindle 4 SpindleCabinet and Base Parts List PM2700-454 Motor Cable 3HP, 1Ph Cabinet and Base Wiring 3HP/5HP Diagrams 1PhaseMagnetic Switch 5HP, 230V, 3Phase5HP, 460V, 3Phase New Sanford Road LaVergne, TN Phone