Powermatic 2700 manual Arcs and Circles, Enclosed Edge Shaping

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Arcs and Circles

Large circular and arc-shaped stock can be shaped as described in Contour Edge Shaping on page 24. However, smaller sized stock requires the use of special shaping jigs similar to those shown in Figure 47.

With the entire fence assembly removed, carefully position the jig for desired depth-of-cut and securely clamp to the table.

It is important with the arc and circle shapes that the workpiece, prior to being shaped, must be roughly cut to the desired size and curve of the finished piece. Make sure that the jig curve matches exactly the workpiece curve. At all times keep the workpiece firmly in contact with the jig while the cutter is cutting the stock.

Never perform this type operation without a ring guard, safety collar or similar safety device over the cutterhead.

Enclosed Edge Shaping

An enclosed workpiece edge is shaped in the same manner as an outside contoured edge except that a starting pin is not required as shown in Figure 48.

Note: If the whole edge is to be shaped, the operator must use a pattern.

Position the workpiece on the table before starting the motor. The operator must do the entire shaping cut by pushing (feeding) the workpiece into the cutter(s).

Enclosed edge shaping is extremely dangerous. The operator must be aware at all times of the direction of feed. Never perform this type operation without a ring guard, safety collar or similar safety device over the cutterhead.

With a firm grip, ease the edge into the cutter(s) until stopped by the collar as shown in Figure 48.

Continue to push straight in while feeding and turning the workpiece at the same time until the cut is finished. Turn off the motor and do not remove workpiece until the cutters have completely stopped.

Never perform enclosed edge shaping if there is less than two inches of workpiece material all around the opening. Never perform enclosed edge shaping if the workpiece opening is smaller, in any direction, than twice the diameter of the cutter(s).

Figure 47

Figure 48

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Contents Model 2700 Shaper More Information Warranty and ServiceTable of Contents Page Page Figure a Spindle Capacity Under Nut Introduction SpecificationsInstalling Shipping ContentsUnpacking General Information AssemblyElectrical Connections Mounting the FenceExtension Cords Voltage Conversion 3 Phase Shaper onlyAdjustments Fence Assembly MovementHandwheel Adjustments Coplanar Adjustment Coplanar AlignmentVerifying that fences are coplanar Loosen the outfeed fence lock knob B Ram Dial CalibrationSpindle Gib Adjustment Featherboard Hold-downsLoosen lock handles C and lock knobs D Locking the Arbor Spindle Assembly InstallationSpindle Assembly Removal Installing the Spindle AssemblyLocking the Spindle Shaper Cutter InstallationRouter Collet Optional Installation Installing the Shaper CutterBelt Replacement Changing Cutter SpeedDrive Belt Tension Loosen lock handle a Precision Miter GaugeDigital Readout Safety KeyOperating Controls Start/StopGrain Direction Considerations Safety DevicesOperations OverviewUsing the Fence Dimension Depth of CutStraight Edge Shaping On-Edge Shaping Edge ShapingEnd Shaping Shaping All Sides Contour Edge Shaping With Collar Bearing Straight Line Bevel ShapingPosition of Collars Shaping With CollarsStarting Pin Enclosed Edge Shaping Arcs and CirclesSecuring the Template TemplatesSpecial Cuts Stacked CuttersSash and Door Shaping Drop Leaf Joint Butt JointsGlue Butt Joint Tongued JointTenoning See also Unsatisfactory Cuts TroubleshootingOptional Accessories Ordering Replacement PartsParts Index No Description Size Qty Table Parts ListTable Assembly Drawing Index No. Part No Description Size Qty Fence Parts ListFence Assembly Drawing Frame and Motor Parts List Frame and Motor Assembly Drawing Elevator Parts List Elevator Assembly Drawing Caster Assembly Parts List Caster Assembly Drawing Spindle Assembly Parts List Spindle 30mm Spindle 4 Spindle Spindle Assembly DrawingCabinet and Base Parts List PM2700-454 Motor Cable 3HP, 1Ph Cabinet and Base Diagrams 1Phase Wiring 3HP/5HP5HP, 230V, 3Phase Magnetic Switch5HP, 460V, 3Phase New Sanford Road LaVergne, TN Phone