Powermatic 2700 manual Troubleshooting, See also Unsatisfactory Cuts

Page 32

Troubleshooting

Trouble

Shaper will not start.

Overload kicks out frequently.

Cuts are unsatisfactory.

Cutter does not come up to full speed.

Machine vibrates.

Edge splits off on cross grain cut.

 

Possible Cause

 

Remedy

 

 

 

 

 

 

 

 

1.

Cord unplugged from the power

1.

Plug in power cord.

 

source.

 

 

2.

Fuse blown or circuited breaker

2.

Replace fuse or reset circuit

 

tripped.

 

breaker.

3.

Cord damaged.

3.

Replace cord.

4.

Reversing switch is in the Off

4.

Turn switch to forward of reverse.

 

position.

 

 

5.

Overload tripped.

5.

Reset overload by depressing red

 

 

 

stop button.

6.

Cabinet door is open.

6.

Close cabinet door.

 

 

 

 

1.

Extension cord or wiring

1.

Replace cord or wiring with proper

 

inadequate size.

 

gauge wire.

2.

Feeding stock too fast.

2.

Reduce feed stock rate.

3.

Cutter needs cleaning or replacing.

3. Clean or replace cutter.

 

See also Unsatisfactory Cuts

 

 

 

below.

 

 

 

 

 

 

1.

Dull cutter.

1.

Replace cutter.

2.

Cutterhead rotating in wrong

2.

Check for proper rotation at startup.

 

direction.

 

 

3.

Feeding work in wrong direction.

3.

Feed work against the cutter

 

 

 

rotation.

4.

Gum or pitch on cutter.

4.

Remove cutter and clean with

 

 

5.

Gum or pitch on table causing

 

solvent.

 

erratic feed.

5.

Clean table with solvent.

 

 

 

 

1.

Shop wire gauge is too small.

1.

Replace wiring with proper gauge

 

 

 

wire.

2.

Extension cord or wiring

2.

Replace wit adequate size cord.

 

inadequate size.

 

 

3.

Power source is not adequate.

3.

Contact your electric utility.

4.

Motor not wired for correct voltage.

4. Refer to motor name place and

 

 

 

wiring diagram for correct wiring.

5.

Spindle is locked with madrel lever.

5. Unlock spindle – see label next to

 

 

 

lover on base.

 

 

 

 

1.

Stand on uneven surface.

1.

Stand must rest solidly on level

 

 

 

surface. Fasten to floor if

2.

Cutterhead damaged.

 

necessary.

3.

Defective V-belt.

2.

Replace cutterhead.

4.

V-belt incorrectly tensioned.

3.

Replace V-belt.

5.

Bent pulley.

4.

Apply proper tension.

6.

Motor mounted improperly.

5.

Replace pulley.

 

 

6.

Motor must be properly mounted

 

 

 

with snug nuts and bolts.

 

 

 

 

1.

Characteristic of this type of cut.

1.

Make cross grain cuts first, then

 

 

 

finish cut with the grain. Use scrap

 

 

 

block to support end of cut.

 

 

 

 

32

Image 32
Contents Model 2700 Shaper Warranty and Service More InformationTable of Contents Page Page Figure a Introduction Specifications Spindle Capacity Under NutUnpacking InstallingShipping Contents Assembly Electrical ConnectionsMounting the Fence General InformationVoltage Conversion 3 Phase Shaper only Extension CordsHandwheel Adjustments AdjustmentsFence Assembly Movement Verifying that fences are coplanar Coplanar AdjustmentCoplanar Alignment Ram Dial Calibration Loosen the outfeed fence lock knob BLoosen lock handles C and lock knobs D Spindle Gib AdjustmentFeatherboard Hold-downs Spindle Assembly Installation Spindle Assembly RemovalInstalling the Spindle Assembly Locking the ArborShaper Cutter Installation Router Collet Optional InstallationInstalling the Shaper Cutter Locking the SpindleDrive Belt Tension Belt ReplacementChanging Cutter Speed Precision Miter Gauge Loosen lock handle aSafety Key Operating ControlsStart/Stop Digital ReadoutSafety Devices OperationsOverview Grain Direction ConsiderationsUsing the Fence Straight Edge Shaping DimensionDepth of Cut Edge Shaping End ShapingShaping All Sides On-Edge ShapingStraight Line Bevel Shaping Contour Edge Shaping With Collar BearingShaping With Collars Position of CollarsStarting Pin Arcs and Circles Enclosed Edge ShapingTemplates Securing the Template Sash and Door Shaping Special Cuts Stacked Cutters Butt Joints Glue Butt JointTongued Joint Drop Leaf JointTenoning Troubleshooting See also Unsatisfactory CutsParts Optional AccessoriesOrdering Replacement Parts Table Parts List Index No Description Size QtyTable Assembly Drawing Fence Parts List Index No. Part No Description Size QtyFence Assembly Drawing Frame and Motor Parts List Frame and Motor Assembly Drawing Elevator Parts List Elevator Assembly Drawing Caster Assembly Parts List Caster Assembly Drawing Spindle Assembly Parts List Spindle Assembly Drawing Spindle 30mm Spindle 4 SpindleCabinet and Base Parts List PM2700-454 Motor Cable 3HP, 1Ph Cabinet and Base Wiring 3HP/5HP Diagrams 1PhaseMagnetic Switch 5HP, 230V, 3Phase5HP, 460V, 3Phase New Sanford Road LaVergne, TN Phone