Powermatic 2700 manual Figure a

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Short stock Never shape stock less than 12 inches in length without special fixtures. Where practical, shape longer stock and cut to size.

12 inch rule When shaping, never allow your hands to come closer than 12 inches to the cutters.

Hand safety Never pass the hands directly over, or in front of, the cutters (Figure A). As one hand approaches the 12 inch radius point, remove it (or the push stick) in an arc motion and reposition hands 12 inches beyond the cutters.

Blind cut When blind cutting, the workpiece is positioned on top of the template. This keeps the cutter(s) cutting only the underside of the workpiece and provides a "distance" guard for the operator.

Cutter Clearance With the power disconnected, always rotate the spindle by hand with any new set-up to ensure proper clearance with the cutters. At the same time, check to be sure the cutterhead is turning in the correct direction.

Stock feed Feed stock opposite to the direction of the cutter rotation (Figure B). Never back stock out of the cutter once the cut has been started. Instead, pull the stock straight out away from cutter and begin the cut again.

Guide pin Whenever possible, use a guide pin when performing pattern shaping and collar shaping operations.

Tool maintenance Clean and sharp tools give safer and better performance. Dull tools can cause kickbacks and excessive chatter. Before making a cut, always check the condition and adjustment of the tools. Never use a tool that is not balanced and rated for the selected RPM.

Spindle speed Do not operate tools at speeds higher than rated by the manufacturer.

Cutter selection Use only those cutters designed to be used on the machine, and mount only safety type cutters on the spindle.

Stock condition The danger of kicked-back stock can occur when the stock has knots, holes, or foreign objects such as nails. Warped or in-wind stock should first be jointed on one surface before attempting to use it on the shaper.

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Figure A

Figure B

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Contents Model 2700 Shaper Warranty and Service More InformationTable of Contents Page Page Figure a Introduction Specifications Spindle Capacity Under NutInstalling Shipping ContentsUnpacking Mounting the Fence AssemblyElectrical Connections General InformationVoltage Conversion 3 Phase Shaper only Extension CordsAdjustments Fence Assembly MovementHandwheel Adjustments Coplanar Adjustment Coplanar AlignmentVerifying that fences are coplanar Ram Dial Calibration Loosen the outfeed fence lock knob BSpindle Gib Adjustment Featherboard Hold-downsLoosen lock handles C and lock knobs D Installing the Spindle Assembly Spindle Assembly InstallationSpindle Assembly Removal Locking the ArborInstalling the Shaper Cutter Shaper Cutter InstallationRouter Collet Optional Installation Locking the SpindleBelt Replacement Changing Cutter SpeedDrive Belt Tension Precision Miter Gauge Loosen lock handle aStart/Stop Safety KeyOperating Controls Digital ReadoutOverview Safety DevicesOperations Grain Direction ConsiderationsUsing the Fence Dimension Depth of CutStraight Edge Shaping Shaping All Sides Edge ShapingEnd Shaping On-Edge ShapingStraight Line Bevel Shaping Contour Edge Shaping With Collar BearingShaping With Collars Position of CollarsStarting Pin Arcs and Circles Enclosed Edge ShapingTemplates Securing the TemplateSpecial Cuts Stacked CuttersSash and Door Shaping Tongued Joint Butt JointsGlue Butt Joint Drop Leaf JointTenoning Troubleshooting See also Unsatisfactory CutsOptional Accessories Ordering Replacement PartsParts Table Parts List Index No Description Size QtyTable Assembly Drawing Fence Parts List Index No. Part No Description Size QtyFence Assembly Drawing Frame and Motor Parts List Frame and Motor Assembly Drawing Elevator Parts List Elevator Assembly Drawing Caster Assembly Parts List Caster Assembly Drawing Spindle Assembly Parts List Spindle Assembly Drawing Spindle 30mm Spindle 4 SpindleCabinet and Base Parts List PM2700-454 Motor Cable 3HP, 1Ph Cabinet and Base Wiring 3HP/5HP Diagrams 1PhaseMagnetic Switch 5HP, 230V, 3Phase5HP, 460V, 3Phase New Sanford Road LaVergne, TN Phone