Toshiba 500 KW, 480 V, 225, 150, 125, 100 Installation Planning Guide for 300kVA UPS, 300kVA IPG

Page 104

300kVA IPG

TOSHIBA G8000 Series UPS

Installation Planning Guide for 300kVA UPS

Standard System: 480V Input, 480Y/277V Output (P/N T80S3K30KK6XSxx)

General Mechanical Information

 

Dimensions

 

Weight

 

Floor

 

Approximate Full-Load

 

Mechanical Clearance (Inches)from UPS

 

 

(W x D x H)

 

 

Loading

 

Heat Rejection

 

for Ventilation and Maintenance Access

 

 

 

 

 

 

 

 

 

Inches

 

Lbs.

 

Lbs./ft. 2

 

Btu/Hr

 

Top

Front

Bottom

Sides

 

Back

 

76.8” x 35.7” x 79.2”

 

4,575

 

240

 

89,011

 

15.75”

43.5”

0”

0”

 

0”

Primary AC Input (480V 3-Phase / 3-Wire)

 

Maximum Input Power Demand

 

Suggested External

External Feeder Wire Size: Min. – Max. Per Phase

 

Normal Mode (Recharge Mode)

 

Overcurrent Protection

 

 

 

 

kVA

PF

Amps

 

Amps

AWG or kcmil at 75º C Temp. Rating

 

326 (329)

>0.99

396 (409)

 

600 AT

(2) 250 kcmil – (3) x 2/0

Alternate (Bypass) AC Input (480V 3-Phase / 4-Wire)

Maximum Input Power

Suggested External

External Feeder Wire Size:

 

Demand

 

Overcurrent Protection

Min. – Max. Per Phase // Min. – Max. for Neutral

kVA

PF

 

Amps

Amps

AWG or kcmil at 75º C Temp. Rating

300

1.0

 

361

500 AT

(2) 300 kcmil – (3) x 2/0 (2) 300 kcmil // (4) x 300 kcmil – (6) x 2/0

DC Backup Input (Battery - 360VDC Nom.)

Backup System

 

DC Capacity for Full

 

 

Maximum Discharge

 

Suggested External

 

External Feeder Wire Size:

 

 

Load Output

 

 

at Full Load Output

 

Overcurrent Protection*

 

Min. – Max.

 

 

 

 

 

 

 

 

 

 

kWB

 

 

Amps DC

 

Amps

 

AWG or kcmil at 75º C Temp. Rating

 

Battery

323

 

1073

 

1200 A

 

(4) x 300 kcmil – (4) x 350 kcmil

 

* If required. Most Battery Cabinets are equipped with built-in breakers.

AC Output (480/277V 3-Phase / 4-Wire)

Rated Output Power

 

Suggested External

 

External Feeder Wire Size:

 

 

Overcurrent Protection

 

Min. – Max. Per Phase // Min. – Max. for Neutral

 

 

 

 

 

 

 

kVA

PF

Amps

 

Amps

 

AWG or kcmil at 75º C Temp. Rating

 

300

1.0

361

 

450 AT

 

(2) 300 kcmil – (3) x 2/0 (2) 300 kcmil // (4) x 300 kcmil – (6) x 2/0

 

Important Notes:

1.CABLE ACCESS – Top only.

2.Maximum Current required at Primary AC Input based on full load output and maximum battery charging current.

3.Output load conductors are to be installed in separate conduit from input conductors.

4.Control wires and power wires are to be installed in separate conduits.

5.Recommended AC input and output overcurrent protection based on continuous full load current per NEC.

6.Wiring shall comply with all applicable national and local electrical codes.

7.Grounding conductors to be sized per NEC Article 250-122. Neutral conductors to be sized per NEC Article 310.15.

-Primary AC Input: 3φ, 3-wire + ground.

-Alternate AC Input: 3φ, 4-wire + ground.

-AC Output: 3φ, 4-wire + ground.

-DC Input: 2-wire (Positive/Negative) + ground.

8.Nominal battery voltage based on the use of VRLA type batteries (2.0 volts/cell nominal).

9.Maximum battery discharge current based on lowest permissible discharge voltage of 1.67 VPC.

10.DC wires should be sized to allow not more than a 2-volt drop at maximum discharge current.

11.Weights do not include batteries or other auxiliary equipment external to the UPS.

12.Cable sizing calculations based on the following assumptions:

-Minimum size is smallest size based on ampacity at 30 °C.

-Maximum size cable is based on cable bend radius limitations at the UPS terminals.

-Neutral sized for 2X phase current.

-Not more than 3 current-carrying conductors installed in conduit in ambient temperature of 30 °C.

-Temperature rating of copper conductors/terminals: 75 °C.

-Reference: 2005 NEC Handbook, Table 310.16.

NOTE: Consult latest edition of applicable national and local codes for possible variations.

13.Ratings of wires and overcurrent devices are suggested minimums. Consult with a registered Professional Engineer within your local area for proper size selections.

TOSHIBA INTERNATIONAL CORPORATION

13131 West Little York Road

Houston, TX 77041

Telephone: (877) 867-8773

Fax: (713) 896-5212

Web Site: www.toshiba.com/ind

Rev. 2.3

Page 1 of 3

G8000-IPG-300kVA

94

G8000 Series Installation and Operation Manual

Image 104
Contents G8000 Series Page Document April Qualified Personnel only Uninterruptible Power System UPS Purpose Toshiba’s Customer Support CenterToshiba Customer Support Center Toshiba International CorporationTable of Contents 11.4 105 Iii101 Page Introduction Prohibited Symbol indicates do not take action General Safety InstructionsSymbols Signal Words Qualified PersonnelImportant Safety Instructions Factory Authorized PersonnelSafety Precautions DisclaimerGeneral Maintenance Keep the area arround the UPS cleanTransporting/Unpacking Do not tilt the UPS more than 10 from upright positionDo not transport, move, store, or place the UPS on its side Avoid vibration or shock exceeding 0.5GInspection/Storage Keep the Specified Clearance around the UPS Installation PrecautionsInstall the UPS in a controlled environment Do not install the UPS where water may fall on it Do not block air ventsEnvironment standard Metal Conduit is not AN Acceptable Ground Conductor Routing and GroundingWiring/Connection Perform wiring and connections with correct polarityConnect only one 1 ground wire to the earth ground terminal Follow the torque criteria for tightening screws56875FOR80,100,100,150,150,225KVAKVA GND 150/225 KVA UPS Warning Labels 500 KVA UPS Warning Labels Weight and Dimensions Model Unit ShippingTransporting Transporting By Crane 8.5 show examples of acceptable and unacceptable operationsTransporting By Forklift Transporting 80-300 KVA UPS by Forklift500 kVA Operating Precautions Storage/Operating EnvironmentPage Qualified Personnel shall Maintenance PrecautionsQualified Personnel only Do not open or mutilate the batteries DisposalDo not dispose of the batteries in a fire Installation Unpacking UPS ClearanceAnchor Bolts 150/225 kVA300 kVA 80/100/125 kVAUPS Wiring Single Input External Wiring DiagramOutput 3φ4W 11.1 80/100/125 kVA Terminal Blocks and Power Cables Copper WireBlock Number Cable Size Min-Max Tightening TorqueBlock Number Cable Size Min-Max Tightening Torque AC Output Battery Phase AC Power Lugs Phase Neutral Battery DC Power Lugs Terminal Buss Details for 500KVA UPSCRA-1/OL Block Number Cable Size Min-Max Tightening Torque2 AWG 2/0 300 in.-lb .9 NmTorque1 Bus Number Cable Size Min-Max TighteningTorque2 UPS Power Cable Conduit Landing Plates Front of UPS11 TOP Access Conduit Landing Plate 150 and 225 KVA only 12 TOP Access Conduit Landing Plates 300 KVA Grounding Wire External BreakersDC I nput Be sure to ground the UPS as specifiedG8000 80/100 kVA G8000 300 kVA Control Wires Signal Name OperationGrounding Configuration TB13φ 3φ Grounding Configuration without input neutral Recommended Configuration for delta-inputGrounding Configuration with corner-grounded delta-input 20 Grounding Configuration with CORNER-GROUNDED DELTA-INPUTUPS Specifications Specification Table G8000 Specifications Model NumberBattery InputG8000 Specifications Model Number OutputReliabil Ity EnvironConfig ContMonitor Ing25% 50% 75% 100% Typical Efficiency vs. LoadEfficiency at Percent Full Load Operator Interface Name FunctionKey-Switch and Buttons Graphic Display Panel KEY-SWITCH/OPERATING Buttons13.2 LCD/LED Indicators Graphic Display Panel LCD/LED IndicatorsLCD Indicators Name DescriptionNormal Display AC-VO AC- I O 50%Volt Freq .0Hz 50%AC I/P-V Freq .0Hz BYP I/P-V Freq .0HzDC-V BATT-V BATT- I 0A 32TIMFault Display 09-09-06LCD Scroll AbbreveationsEPO and Control Power Supply Operating Switches Operating the UPSOperation Types Pre-operational CheckOperation Description Perform the pre-operational check before operating the UPSStartup Procedures Procedure to start the UPS is shown in StepsAC Vo 480 AC Io 50% Switch Power Supply UPS to Bypass Bypass LED is onStop Complete Shutdown DC-V 0 BATT-V 0 BATT-I 0 aChanging Between Float Charge and Equalize Charge Make sure that the Float Charge LED is onMake sure that the Equal Charge LED is on Types of Errors TroubleshootingEmergency Power Off EPO Faults and Warnings Data Screen 09-09-06LCD Fault & Warning Displays Fault DisplayFault Messages LCD Message Indication DescriptionLCD Message Indication Description LCD Scroll w/ faults or warnings Name FunctionContact Toshiba in the event of malfunction or fault Restoring UPS OperationDo not attempt to modify or relocate the UPS Do not open the front and/or rear panelsParts Replacement Periodic Maintenance/Parts ReplacementScheduled Maintenance Page Appendix a Installation Planning Guides Primary AC Input 480V 3-Phase / 3-WireAlternate Bypass AC Input 480V 3-Phase / 4-Wire General Mechanical InformationG8000 80kVA UPS Cabling Connection Dimensions Toshiba G8000 Series UPS Installation Planning Guide for 100kVA UPS 100kVA IPGG8000 100KVA Outline Drawing Toshiba G8000 Series UPS Installation Planning Guide for 125kVA UPS 125kVA IPGToshiba G8000 Series UPS Toshiba G8000 Series UPS Installation Planning Guide for 150kVA UPS 150kVA IPGFront Toshiba G8000 Series UPS Installation Planning Guide for 225kVA UPS 225kVA IPGFront G8000 225 KVA Outline Drawing Toshiba G8000 Series UPS Installation Planning Guide for 300kVA UPS 300kVA IPGToshiba G8000 Series UPS Toshiba G8000 Series UPS Installation Planning Guide for 500kVA UPS 500kVA IPGInstallation Planning Guide for 500kVA UPS Toshiba G8000 Series UPS 100 Appendix B Outline Drawings 101102 Figure B.2 G8000 150/225 KVA Outline Drawing103 Figure B.3 G8000 300 KVA Outline Drawing104 Figure B.4 G8000 500 KVA Outline DrawingLeave a gap of 0.25-0.30 between the cabinets. See FIG 105Insert Belleville washer between flat washer and nut 106107 BUS RAL Neut 108Page Industrial Division
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