Toshiba 100, 500 KW, 480 V, 225, 150, 300, 125 operation manual AC Output Battery

Page 44

11.2150, 225, 300, and 500 kVA Buss Strip Terminals and Power Cables

Note: Always consult your site specific, local, state, and NEC electrical codes for wiring, cabling, and circuit protection device requirements.

The 150, 225, 300 and 500 kVA UPS units have buss strip power terminals.

Figure 11.4 is a typical buss strip for a 150/225 kVA UPS.

Figure 11.5 shows the arrangement of the terminal buss strips for the 150 and 225 kVA UPS units. The terminal buss strips are located inside, at the bottom of the UPS. The dashed line on terminals 1–13 indicates the side view of the bolt holes. Use 1/2 inch bolts to attach the lugs.

Figure 11.6 shows the arrangement of the terminal buss strips for the 300 kVA UPS. The buss strips are located inside at the top of the unit.

1.75in. (45 mm)

3in.

(77 mm)

0.5in. Dia. (1.27 mm)

 

 

 

 

 

 

1.97 in.

 

 

1.77 in.

(50 mm)

 

(45 mm)

 

5.3 in. (135 mm)

FIGURE 11.4 - TERMINAL BUS DETAIL

1

2

U

V

3

4

W

U

5

6

V

W

7

N

8

U

9

V

10

11

W

N

Flywheel Input (+)

12 13

 

 

 

 

 

 

 

 

 

(Optional Flywheel

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Input fuse. Flywheel (-)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+

 

connects to Battery (-))

 

 

 

AC INPUT

BYPASS INPUT

AC OUTPUT

BATTERY

Note: Contact the factory if using more than one battery string, flywheel, or combination battery and flywheel.

FIGURE 11.5 - TERMINAL BUSS ARRANGEMENT FOR 150 AND 225 KVA UPS

Flywheel Input (+)

(Optional Flywheel Input fuse.

Flywheel (-) connects to Battery (-))

Note: Contact the factory if using more than one battery string, flywheel, or combination battery and flywheel.

1

 

2

 

3

 

 

 

 

6

 

7

 

8

 

 

 

 

 

 

 

 

 

4

 

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

10 11 12

U V W

AC INPUT 3-phase 3-wire

+

BATTERY

U V W

BYPASS INPUT 3-phase 4-wire

N

U V W

AC OUTPUT

3-phase 4-wire

FIGURE 11.6 - TERMINAL BUSS ARRANGEMENT FOR 300 KVA UPS

34

G8000 Series Installation and Operation Manual

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Contents G8000 Series Page Document April Qualified Personnel only Uninterruptible Power System UPS Purpose Toshiba’s Customer Support CenterToshiba Customer Support Center Toshiba International CorporationTable of Contents 11.4 105 Iii101 Page Introduction Prohibited Symbol indicates do not take action General Safety InstructionsSymbols Signal Words Qualified PersonnelImportant Safety Instructions Factory Authorized PersonnelSafety Precautions DisclaimerGeneral Maintenance Keep the area arround the UPS cleanTransporting/Unpacking Do not tilt the UPS more than 10 from upright positionDo not transport, move, store, or place the UPS on its side Avoid vibration or shock exceeding 0.5GInspection/Storage Keep the Specified Clearance around the UPS Installation PrecautionsInstall the UPS in a controlled environment Do not install the UPS where water may fall on it Do not block air ventsEnvironment standard Metal Conduit is not AN Acceptable Ground Conductor Routing and GroundingWiring/Connection Perform wiring and connections with correct polarityConnect only one 1 ground wire to the earth ground terminal Follow the torque criteria for tightening screws56875FOR80,100,100,150,150,225KVAKVA GND 150/225 KVA UPS Warning Labels 500 KVA UPS Warning Labels Weight and Dimensions Model Unit ShippingTransporting Transporting By Crane 8.5 show examples of acceptable and unacceptable operationsTransporting By Forklift Transporting 80-300 KVA UPS by Forklift500 kVA Operating Precautions Storage/Operating EnvironmentPage Qualified Personnel shall Maintenance PrecautionsQualified Personnel only Do not open or mutilate the batteries DisposalDo not dispose of the batteries in a fire Installation Unpacking UPS ClearanceAnchor Bolts 150/225 kVA300 kVA 80/100/125 kVAUPS Wiring Single Input External Wiring DiagramOutput 3φ4W 11.1 80/100/125 kVA Terminal Blocks and Power Cables Copper WireBlock Number Cable Size Min-Max Tightening TorqueBlock Number Cable Size Min-Max Tightening Torque AC Output Battery Phase AC Power Lugs Phase Neutral Battery DC Power Lugs Terminal Buss Details for 500KVA UPSCRA-1/OL Block Number Cable Size Min-Max Tightening Torque2 AWG 2/0 300 in.-lb .9 NmTorque1 Bus Number Cable Size Min-Max TighteningTorque2 UPS Power Cable Conduit Landing Plates Front of UPS11 TOP Access Conduit Landing Plate 150 and 225 KVA only 12 TOP Access Conduit Landing Plates 300 KVA Grounding Wire External BreakersDC I nput Be sure to ground the UPS as specifiedG8000 80/100 kVA G8000 300 kVA Control Wires Signal Name OperationGrounding Configuration TB13φ 3φ Grounding Configuration without input neutral Recommended Configuration for delta-inputGrounding Configuration with corner-grounded delta-input 20 Grounding Configuration with CORNER-GROUNDED DELTA-INPUTUPS Specifications Specification Table G8000 Specifications Model NumberBattery InputG8000 Specifications Model Number OutputReliabil Ity EnvironConfig ContMonitor Ing25% 50% 75% 100% Typical Efficiency vs. LoadEfficiency at Percent Full Load Operator Interface Name FunctionKey-Switch and Buttons Graphic Display Panel KEY-SWITCH/OPERATING Buttons13.2 LCD/LED Indicators Graphic Display Panel LCD/LED IndicatorsLCD Indicators Name DescriptionNormal Display AC-VO AC- I O 50%Volt Freq .0Hz 50%AC I/P-V Freq .0Hz BYP I/P-V Freq .0HzDC-V BATT-V BATT- I 0A 32TIMFault Display 09-09-06LCD Scroll AbbreveationsEPO and Control Power Supply Operating Switches Operating the UPSOperation Types Pre-operational CheckOperation Description Perform the pre-operational check before operating the UPSStartup Procedures Procedure to start the UPS is shown in StepsAC Vo 480 AC Io 50% Switch Power Supply UPS to Bypass Bypass LED is onStop Complete Shutdown DC-V 0 BATT-V 0 BATT-I 0 aChanging Between Float Charge and Equalize Charge Make sure that the Float Charge LED is onMake sure that the Equal Charge LED is on Types of Errors TroubleshootingEmergency Power Off EPO Faults and Warnings Data Screen 09-09-06LCD Fault & Warning Displays Fault DisplayFault Messages LCD Message Indication DescriptionLCD Message Indication Description LCD Scroll w/ faults or warnings Name FunctionContact Toshiba in the event of malfunction or fault Restoring UPS OperationDo not attempt to modify or relocate the UPS Do not open the front and/or rear panelsParts Replacement Periodic Maintenance/Parts ReplacementScheduled Maintenance Page Appendix a Installation Planning Guides Primary AC Input 480V 3-Phase / 3-WireAlternate Bypass AC Input 480V 3-Phase / 4-Wire General Mechanical InformationG8000 80kVA UPS Cabling Connection Dimensions Toshiba G8000 Series UPS Installation Planning Guide for 100kVA UPS 100kVA IPGG8000 100KVA Outline Drawing Toshiba G8000 Series UPS Installation Planning Guide for 125kVA UPS 125kVA IPGToshiba G8000 Series UPS Toshiba G8000 Series UPS Installation Planning Guide for 150kVA UPS 150kVA IPGFront Toshiba G8000 Series UPS Installation Planning Guide for 225kVA UPS 225kVA IPGFront G8000 225 KVA Outline Drawing Toshiba G8000 Series UPS Installation Planning Guide for 300kVA UPS 300kVA IPGToshiba G8000 Series UPS Toshiba G8000 Series UPS Installation Planning Guide for 500kVA UPS 500kVA IPGInstallation Planning Guide for 500kVA UPS Toshiba G8000 Series UPS 100 Appendix B Outline Drawings 101102 Figure B.2 G8000 150/225 KVA Outline Drawing103 Figure B.3 G8000 300 KVA Outline Drawing104 Figure B.4 G8000 500 KVA Outline DrawingLeave a gap of 0.25-0.30 between the cabinets. See FIG 105Insert Belleville washer between flat washer and nut 106107 BUS RAL Neut 108Page Industrial Division
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