Toshiba 500 KW, 480 V, 225, 150, 300, 125, 100 operation manual Document April

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UNINTERRUPTIBLE POWER SYSTEM (UPS)

G8000 SERIES

INSTALLATION and OPERATION MANUAL

480/480 V 80/100/125/150/225/300/500 kW

Document: 61001-002

April 2013

© Copyright 2013 Toshiba International Corporation All rights reserved.

G8000 Series Installation and Operation Manual

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Contents G8000 Series Page Document April Qualified Personnel only Uninterruptible Power System UPS Toshiba International Corporation PurposeToshiba’s Customer Support Center Toshiba Customer Support CenterTable of Contents 11.4 Iii 101105 Page Introduction General Safety Instructions SymbolsProhibited Symbol indicates do not take action Qualified Personnel Signal WordsFactory Authorized Personnel Important Safety InstructionsDisclaimer Safety PrecautionsDo not tilt the UPS more than 10 from upright position General MaintenanceKeep the area arround the UPS clean Transporting/UnpackingAvoid vibration or shock exceeding 0.5G Do not transport, move, store, or place the UPS on its sideInspection/Storage Installation Precautions Install the UPS in a controlled environmentKeep the Specified Clearance around the UPS Do not block air vents Do not install the UPS where water may fall on itEnvironment standard Conductor Routing and Grounding Metal Conduit is not AN Acceptable GroundFollow the torque criteria for tightening screws Wiring/ConnectionPerform wiring and connections with correct polarity Connect only one 1 ground wire to the earth ground terminal56875FOR80,100,100,150,150,225KVAKVA GND 150/225 KVA UPS Warning Labels 500 KVA UPS Warning Labels Model Unit Shipping Weight and DimensionsTransporting 8.5 show examples of acceptable and unacceptable operations Transporting By CraneTransporting 80-300 KVA UPS by Forklift Transporting By Forklift500 kVA Storage/Operating Environment Operating PrecautionsPage Maintenance Precautions Qualified Personnel onlyQualified Personnel shall Disposal Do not dispose of the batteries in a fireDo not open or mutilate the batteries Installation UPS Clearance Unpacking80/100/125 kVA Anchor Bolts150/225 kVA 300 kVASingle Input External Wiring Diagram UPS WiringOutput 3φ4W Tightening Torque 11.1 80/100/125 kVA Terminal Blocks and Power CablesCopper Wire Block Number Cable Size Min-MaxBlock Number Cable Size Min-Max Tightening Torque AC Output Battery Terminal Buss Details for 500KVA UPS Phase AC Power Lugs Phase Neutral Battery DC Power LugsCRA-1/OL AWG 2/0 300 in.-lb .9 Nm Block Number Cable Size Min-Max Tightening Torque2Bus Number Cable Size Min-Max Tightening Torque2Torque1 Front of UPS UPS Power Cable Conduit Landing Plates11 TOP Access Conduit Landing Plate 150 and 225 KVA only 12 TOP Access Conduit Landing Plates 300 KVA Be sure to ground the UPS as specified Grounding WireExternal Breakers DC I nputG8000 80/100 kVA G8000 300 kVA Signal Name Operation Control WiresTB1 Grounding Configuration3φ 3φ Recommended Configuration for delta-input Grounding Configuration without input neutral20 Grounding Configuration with CORNER-GROUNDED DELTA-INPUT Grounding Configuration with corner-grounded delta-inputInput UPS SpecificationsSpecification Table G8000 Specifications Model Number BatteryIty Environ G8000 Specifications Model NumberOutput ReliabilIng ConfigCont MonitorTypical Efficiency vs. Load Efficiency at Percent Full Load25% 50% 75% 100% Name Function Operator InterfaceGraphic Display Panel KEY-SWITCH/OPERATING Buttons Key-Switch and ButtonsGraphic Display Panel LCD/LED Indicators 13.2 LCD/LED IndicatorsName Description LCD Indicators50% Normal DisplayAC-VO AC- I O 50% Volt Freq .0Hz32TIM AC I/P-V Freq .0HzBYP I/P-V Freq .0Hz DC-V BATT-V BATT- I 0A09-09-06 Fault DisplayAbbreveations LCD ScrollOperating the UPS EPO and Control Power Supply Operating SwitchesPerform the pre-operational check before operating the UPS Operation TypesPre-operational Check Operation DescriptionProcedure to start the UPS is shown in Steps Startup ProceduresAC Vo 480 AC Io 50% Bypass LED is on Switch Power Supply UPS to BypassStop DC-V 0 BATT-V 0 BATT-I 0 a Complete ShutdownMake sure that the Float Charge LED is on Changing Between Float Charge and Equalize ChargeMake sure that the Equal Charge LED is on Troubleshooting Emergency Power Off EPOTypes of Errors 09-09-06 Faults and Warnings Data ScreenFault Display LCD Fault & Warning DisplaysLCD Message Indication Description Fault MessagesLCD Message Indication Description Name Function LCD Scroll w/ faults or warningsDo not open the front and/or rear panels Contact Toshiba in the event of malfunction or faultRestoring UPS Operation Do not attempt to modify or relocate the UPSPeriodic Maintenance/Parts Replacement Scheduled MaintenanceParts Replacement Page General Mechanical Information Appendix a Installation Planning GuidesPrimary AC Input 480V 3-Phase / 3-Wire Alternate Bypass AC Input 480V 3-Phase / 4-WireG8000 80kVA UPS Cabling Connection Dimensions Toshiba G8000 Series UPS 100kVA IPG Installation Planning Guide for 100kVA UPSG8000 100KVA Outline Drawing Toshiba G8000 Series UPS 125kVA IPG Installation Planning Guide for 125kVA UPSToshiba G8000 Series UPS Toshiba G8000 Series UPS 150kVA IPG Installation Planning Guide for 150kVA UPSFront Toshiba G8000 Series UPS 225kVA IPG Installation Planning Guide for 225kVA UPSFront G8000 225 KVA Outline Drawing Toshiba G8000 Series UPS 300kVA IPG Installation Planning Guide for 300kVA UPSToshiba G8000 Series UPS Toshiba G8000 Series UPS 500kVA IPG Installation Planning Guide for 500kVA UPSInstallation Planning Guide for 500kVA UPS Toshiba G8000 Series UPS 100 101 Appendix B Outline DrawingsFigure B.2 G8000 150/225 KVA Outline Drawing 102Figure B.3 G8000 300 KVA Outline Drawing 103Figure B.4 G8000 500 KVA Outline Drawing 104105 Leave a gap of 0.25-0.30 between the cabinets. See FIG106 Insert Belleville washer between flat washer and nut107 108 BUS RAL NeutPage Industrial Division
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480, 125, 225, 150, 480 V specifications

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