Toshiba 125, 500 KW, 480 V, 225, 150, 300, 100 operation manual

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input frequency range must be within the rated input frequency range.

3)The UPS should not be used with a load that has a rated input that is greater than the rated output of the UPS.

4)If using the UPS to provide power to motors that require high starting current or with motors that require a long starting time, call Toshiba support for guidance in over sizing the UPS for lock rotor current.

5)DO NOT insert metal objects or combustible materials in the ventilation slots of the UPS.

6)DO NOT place, hang, or paste any objects on the exterior surfaces of the UPS.

7)The capacitors in the UPS maintain a residual charge for a while after turning the UPS off. The required discharge time for each UPS typeform is provided via a cabinet label and a CHARGE LED. Wait for at least the minimum time indicated on the label and ensure that the CHARGE LED has gone out before opening the door of the UPS once the UPS power has been turned off.

8)DO NOT attempt to disassemble, modify, or repair the UPS. Call your Toshiba sales representative for repair information.

9)Turn the power on only after installing ALL of the covers.

10)DO NOT remove any covers of the UPS when power is on.

11)If the UPS should emit smoke or an unusual odor or sound, turn the power off immediately.

12)Warning signs should be placed on or near the load as a notification that the load is being powered by the UPS.

13)Additional warnings and notifications shall be posted at the equipment installation location as deemed required by Qualified Personnel.

WARNING

While operating in the inverter mode, placing the input breaker in the “OFF” position will switch the UPS to the battery backup mode.

The output of the UPS will continue uninterrupted to the load. The unit must be in the bypass mode at the time that the breaker is placed in the “OFF” position for the UPS to shutdown power to the load.

CAUTION

After an Emergency Power Off (EPO), DO NOT reset the breaker until the UPS internal circuits have been fully discharged.

The UPS could be damaged if the unit is not fully discharged before the breaker is reset.

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G8000 Series Installation and Operation Manual

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Contents G8000 Series Page Document April Qualified Personnel only Uninterruptible Power System UPS Toshiba Customer Support Center PurposeToshiba’s Customer Support Center Toshiba International CorporationTable of Contents 11.4 101 Iii105 Page Introduction Symbols General Safety InstructionsProhibited Symbol indicates do not take action Signal Words Qualified PersonnelImportant Safety Instructions Factory Authorized PersonnelSafety Precautions DisclaimerTransporting/Unpacking General MaintenanceKeep the area arround the UPS clean Do not tilt the UPS more than 10 from upright positionDo not transport, move, store, or place the UPS on its side Avoid vibration or shock exceeding 0.5GInspection/Storage Install the UPS in a controlled environment Installation PrecautionsKeep the Specified Clearance around the UPS Do not install the UPS where water may fall on it Do not block air ventsEnvironment standard Metal Conduit is not AN Acceptable Ground Conductor Routing and GroundingConnect only one 1 ground wire to the earth ground terminal Wiring/ConnectionPerform wiring and connections with correct polarity Follow the torque criteria for tightening screws56875FOR80,100,100,150,150,225KVAKVA GND 150/225 KVA UPS Warning Labels 500 KVA UPS Warning Labels Weight and Dimensions Model Unit ShippingTransporting Transporting By Crane 8.5 show examples of acceptable and unacceptable operationsTransporting By Forklift Transporting 80-300 KVA UPS by Forklift500 kVA Operating Precautions Storage/Operating EnvironmentPage Qualified Personnel only Maintenance PrecautionsQualified Personnel shall Do not dispose of the batteries in a fire DisposalDo not open or mutilate the batteries Installation Unpacking UPS Clearance300 kVA Anchor Bolts150/225 kVA 80/100/125 kVAUPS Wiring Single Input External Wiring DiagramOutput 3φ4W Block Number Cable Size Min-Max 11.1 80/100/125 kVA Terminal Blocks and Power CablesCopper Wire Tightening TorqueBlock Number Cable Size Min-Max Tightening Torque AC Output Battery Phase AC Power Lugs Phase Neutral Battery DC Power Lugs Terminal Buss Details for 500KVA UPSCRA-1/OL Block Number Cable Size Min-Max Tightening Torque2 AWG 2/0 300 in.-lb .9 NmTorque2 Bus Number Cable Size Min-Max TighteningTorque1 UPS Power Cable Conduit Landing Plates Front of UPS11 TOP Access Conduit Landing Plate 150 and 225 KVA only 12 TOP Access Conduit Landing Plates 300 KVA DC I nput Grounding WireExternal Breakers Be sure to ground the UPS as specifiedG8000 80/100 kVA G8000 300 kVA Control Wires Signal Name OperationGrounding Configuration TB13φ 3φ Grounding Configuration without input neutral Recommended Configuration for delta-inputGrounding Configuration with corner-grounded delta-input 20 Grounding Configuration with CORNER-GROUNDED DELTA-INPUTBattery UPS SpecificationsSpecification Table G8000 Specifications Model Number InputReliabil G8000 Specifications Model NumberOutput Ity EnvironMonitor ConfigCont IngEfficiency at Percent Full Load Typical Efficiency vs. Load25% 50% 75% 100% Operator Interface Name FunctionKey-Switch and Buttons Graphic Display Panel KEY-SWITCH/OPERATING Buttons13.2 LCD/LED Indicators Graphic Display Panel LCD/LED IndicatorsLCD Indicators Name DescriptionVolt Freq .0Hz Normal DisplayAC-VO AC- I O 50% 50%DC-V BATT-V BATT- I 0A AC I/P-V Freq .0HzBYP I/P-V Freq .0Hz 32TIMFault Display 09-09-06LCD Scroll AbbreveationsEPO and Control Power Supply Operating Switches Operating the UPSOperation Description Operation TypesPre-operational Check Perform the pre-operational check before operating the UPSStartup Procedures Procedure to start the UPS is shown in StepsAC Vo 480 AC Io 50% Switch Power Supply UPS to Bypass Bypass LED is onStop Complete Shutdown DC-V 0 BATT-V 0 BATT-I 0 aChanging Between Float Charge and Equalize Charge Make sure that the Float Charge LED is onMake sure that the Equal Charge LED is on Emergency Power Off EPO TroubleshootingTypes of Errors Faults and Warnings Data Screen 09-09-06LCD Fault & Warning Displays Fault DisplayFault Messages LCD Message Indication DescriptionLCD Message Indication Description LCD Scroll w/ faults or warnings Name FunctionDo not attempt to modify or relocate the UPS Contact Toshiba in the event of malfunction or faultRestoring UPS Operation Do not open the front and/or rear panelsScheduled Maintenance Periodic Maintenance/Parts ReplacementParts Replacement Page Alternate Bypass AC Input 480V 3-Phase / 4-Wire Appendix a Installation Planning GuidesPrimary AC Input 480V 3-Phase / 3-Wire General Mechanical InformationG8000 80kVA UPS Cabling Connection Dimensions Toshiba G8000 Series UPS Installation Planning Guide for 100kVA UPS 100kVA IPGG8000 100KVA Outline Drawing Toshiba G8000 Series UPS Installation Planning Guide for 125kVA UPS 125kVA IPGToshiba G8000 Series UPS Toshiba G8000 Series UPS Installation Planning Guide for 150kVA UPS 150kVA IPGFront Toshiba G8000 Series UPS Installation Planning Guide for 225kVA UPS 225kVA IPGFront G8000 225 KVA Outline Drawing Toshiba G8000 Series UPS Installation Planning Guide for 300kVA UPS 300kVA IPGToshiba G8000 Series UPS Toshiba G8000 Series UPS Installation Planning Guide for 500kVA UPS 500kVA IPGInstallation Planning Guide for 500kVA UPS Toshiba G8000 Series UPS 100 Appendix B Outline Drawings 101102 Figure B.2 G8000 150/225 KVA Outline Drawing103 Figure B.3 G8000 300 KVA Outline Drawing104 Figure B.4 G8000 500 KVA Outline DrawingLeave a gap of 0.25-0.30 between the cabinets. See FIG 105Insert Belleville washer between flat washer and nut 106107 BUS RAL Neut 108Page Industrial Division
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