Toshiba 500 KW, 480 V, 225, 150, 300, 100 Installation Planning Guide for 125kVA UPS, 125kVA IPG

Page 95

125kVA IPG

TOSHIBA G8000 Series UPS

Installation Planning Guide for 125kVA UPS

Standard System: 480V Input, 480Y/277V Output (P/N T80S3K12KK6XS2xx)

General Mechanical Information

 

Dimensions

Weight

 

Floor

 

Approximate Full-Load

 

Mechanical Clearance (Inches)from UPS

 

 

 

 

(W x D x H)

 

Loading

 

Heat Rejection

 

for Ventilation and Maintenance Access

 

 

 

 

 

 

 

 

Inches

Lbs.

 

Lbs./ft. 2

 

Btu/Hr

 

Top

Front

Bottom

Sides

 

Back

 

36.8” x 32.5” x 79.2”

1,740

210

33,746

 

15.75”

43.5”

0”

0”

 

0”

Primary AC Input (480V 3-Phase / 3-Wire)

 

Maximum Input Power Demand

 

Suggested External

External Feeder Wire Size: Min. – Max. Per Phase

 

 

 

 

 

Normal Mode (Recharge Mode)

 

Overcurrent Protection

 

 

 

 

 

 

kVA

PF

Amps

 

Amps

AWG or kcmil at 75º C Temp. Rating

 

 

112 (123)

>0.99

135 (148)

 

200 AT

(2) x #3 – (2) x 2/0

Alternate (Bypass) AC Input (480V 3-Phase / 4-Wire)

 

Maximum Input Power

Suggested External

 

External Feeder Wire Size:

 

 

 

Demand

 

Overcurrent Protection

 

Min. – Max. Per Phase // Min. – Max. for Neutral

 

 

kVA

PF

Amps

 

 

AWG or kcmil at 75º C Temp. Rating

 

 

Amps

 

 

 

125

0.8

150

200 AT

 

(2) x #1 – (2) x 2/0 // (2) 2/0

 

DC Backup Input (Battery - 360VDC Nominal)

Backup System

 

DC Capacity for Full

 

 

Maximum Discharge

 

Suggested External

 

External Feeder Wire Size:

 

 

Load Output

 

 

at Full Load Output

 

Overcurrent Protection*

 

Min. – Max.

 

 

 

 

 

 

 

 

 

 

kWB

 

 

 

 

Amps

 

AWG or kcmil at 75º C Temp. Rating

 

 

 

 

 

Amps DC

 

 

 

Battery

110

 

365

 

400 A

 

(2) x 3/0 – (2) x 4 /0

 

* If required. Most Battery Cabinets are equipped with built-in breakers.

 

 

 

 

 

 

 

AC Output (480/277V 3-Phase / 4-Wire)

 

 

 

Rated Output Power

 

Suggested External

 

 

External Feeder Wire Size:

 

 

 

 

Overcurrent Protection

 

 

Min. – Max. Per Phase // Min. – Max. for Neutral

 

 

 

 

 

 

 

 

 

 

 

 

 

kVA

PF

 

Amps

 

 

Amps

 

 

AWG or kcmil at 75º C Temp. Rating

 

 

125

0.8

 

150

 

 

200 AT

 

 

(2) x #1 – (2) x 2/0 // (2) 2/0

 

 

 

 

 

 

 

 

 

 

 

 

Important Notes:

 

 

 

 

 

12. Cable sizing calculations based on the following assumptions:

 

 

1.

CABLE ACCESS – Bottom only.

 

 

 

 

 

 

 

 

- Minimum size is smallest size based on ampacity at 30 °C.

 

 

2.

Maximum Current required at Primary AC Input based on full

 

- Maximum size cable is based on cable bend radius

 

 

 

load output and maximum battery charging current.

 

 

limitations at the UPS terminals.

 

 

3.

Output load conductors are to be installed in separate

 

- Neutral sized for 2X phase current.

 

 

 

conduit from input conductors.

 

 

 

- Not more than 3 current-carrying conductors installed in

 

 

4.

Control wires and power wires are to be installed in separate

 

 

conduit in ambient temperature of 30 °C.

 

 

 

conduits.

 

 

 

 

 

- Temperature rating of copper conductors/terminals: 75 °C.

 

 

5.

Recommended AC input and output overcurrent protection

 

- Reference: 2005 NEC Handbook, Table 310.16.

 

 

 

based on continuous full load current per NEC.

 

 

NOTE: Consult latest edition of applicable

 

 

6.

Wiring shall comply with all applicable national and local

 

 

 

 

 

 

national and local codes for possible

 

 

 

electrical codes.

 

 

 

 

 

 

variations.

 

 

7.

Grounding conductors to be sized per NEC Article 250-122.

 

 

 

 

 

13. Ratings of wires and overcurrent devices are suggested

 

 

 

Neutral conductors to be sized per NEC Article 310.15.

 

 

 

 

- Primary AC Input: 3φ, 3-wire + ground.

 

minimums. Consult with a registered Professional Engineer

 

 

 

 

within your local area for proper size selections.

 

 

 

- Alternate AC Input: 3φ, 4-wire + ground.

 

 

 

 

 

 

 

 

 

 

- AC Output: 3φ, 4-wire + ground.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

- DC Input: 2-wire (Positive/Negative)

+ ground.

 

TOSHIBA INTERNATIONAL CORPORATION

 

 

8.

Nominal battery voltage based on the use of VRLA type

 

 

 

 

batteries (2.0 volts/cell nominal).

 

 

 

13131 West Little York Road

 

 

9.

Maximum battery discharge current based on lowest

 

Houston, TX 77041

 

 

 

permissible discharge voltage of 1.67 VPC.

 

Telephone: (877) 867-8773

 

 

10. DC wires should be sized to allow not more than a 2-volt

 

Fax: (713) 896-5212

 

 

 

drop at maximum discharge current.

 

 

Web Site: www.toshiba.com/ind

 

 

11. Weights do not include batteries or other auxiliary equipment

 

 

 

 

 

 

 

 

 

external to the UPS.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rev. 0

 

 

 

 

 

Page 1 of 3

G8000-IPG-125kVA 0.8PF

 

 

 

 

 

 

 

 

 

 

 

 

 

G8000 Series Installation and Operation Manual

85

Image 95
Contents G8000 Series Page Document April Qualified Personnel only Uninterruptible Power System UPS Toshiba International Corporation PurposeToshiba’s Customer Support Center Toshiba Customer Support CenterTable of Contents 11.4 105 Iii101 Page Introduction Prohibited Symbol indicates do not take action General Safety InstructionsSymbols Qualified Personnel Signal WordsFactory Authorized Personnel Important Safety InstructionsDisclaimer Safety PrecautionsDo not tilt the UPS more than 10 from upright position General MaintenanceKeep the area arround the UPS clean Transporting/UnpackingAvoid vibration or shock exceeding 0.5G Do not transport, move, store, or place the UPS on its sideInspection/Storage Keep the Specified Clearance around the UPS Installation PrecautionsInstall the UPS in a controlled environment Do not block air vents Do not install the UPS where water may fall on itEnvironment standard Conductor Routing and Grounding Metal Conduit is not AN Acceptable GroundFollow the torque criteria for tightening screws Wiring/ConnectionPerform wiring and connections with correct polarity Connect only one 1 ground wire to the earth ground terminal56875FOR80,100,100,150,150,225KVAKVA GND 150/225 KVA UPS Warning Labels 500 KVA UPS Warning Labels Model Unit Shipping Weight and DimensionsTransporting 8.5 show examples of acceptable and unacceptable operations Transporting By CraneTransporting 80-300 KVA UPS by Forklift Transporting By Forklift500 kVA Storage/Operating Environment Operating PrecautionsPage Qualified Personnel shall Maintenance PrecautionsQualified Personnel only Do not open or mutilate the batteries DisposalDo not dispose of the batteries in a fire Installation UPS Clearance Unpacking80/100/125 kVA Anchor Bolts150/225 kVA 300 kVASingle Input External Wiring Diagram UPS WiringOutput 3φ4W Tightening Torque 11.1 80/100/125 kVA Terminal Blocks and Power CablesCopper Wire Block Number Cable Size Min-MaxBlock Number Cable Size Min-Max Tightening Torque AC Output Battery Terminal Buss Details for 500KVA UPS Phase AC Power Lugs Phase Neutral Battery DC Power LugsCRA-1/OL AWG 2/0 300 in.-lb .9 Nm Block Number Cable Size Min-Max Tightening Torque2Torque1 Bus Number Cable Size Min-Max TighteningTorque2 Front of UPS UPS Power Cable Conduit Landing Plates11 TOP Access Conduit Landing Plate 150 and 225 KVA only 12 TOP Access Conduit Landing Plates 300 KVA Be sure to ground the UPS as specified Grounding WireExternal Breakers DC I nputG8000 80/100 kVA G8000 300 kVA Signal Name Operation Control WiresTB1 Grounding Configuration3φ 3φ Recommended Configuration for delta-input Grounding Configuration without input neutral20 Grounding Configuration with CORNER-GROUNDED DELTA-INPUT Grounding Configuration with corner-grounded delta-inputInput UPS SpecificationsSpecification Table G8000 Specifications Model Number BatteryIty Environ G8000 Specifications Model NumberOutput ReliabilIng ConfigCont Monitor25% 50% 75% 100% Typical Efficiency vs. LoadEfficiency at Percent Full Load Name Function Operator InterfaceGraphic Display Panel KEY-SWITCH/OPERATING Buttons Key-Switch and ButtonsGraphic Display Panel LCD/LED Indicators 13.2 LCD/LED IndicatorsName Description LCD Indicators50% Normal DisplayAC-VO AC- I O 50% Volt Freq .0Hz32TIM AC I/P-V Freq .0HzBYP I/P-V Freq .0Hz DC-V BATT-V BATT- I 0A09-09-06 Fault DisplayAbbreveations LCD ScrollOperating the UPS EPO and Control Power Supply Operating SwitchesPerform the pre-operational check before operating the UPS Operation TypesPre-operational Check Operation DescriptionProcedure to start the UPS is shown in Steps Startup ProceduresAC Vo 480 AC Io 50% Bypass LED is on Switch Power Supply UPS to BypassStop DC-V 0 BATT-V 0 BATT-I 0 a Complete ShutdownMake sure that the Float Charge LED is on Changing Between Float Charge and Equalize ChargeMake sure that the Equal Charge LED is on Types of Errors TroubleshootingEmergency Power Off EPO 09-09-06 Faults and Warnings Data ScreenFault Display LCD Fault & Warning DisplaysLCD Message Indication Description Fault MessagesLCD Message Indication Description Name Function LCD Scroll w/ faults or warningsDo not open the front and/or rear panels Contact Toshiba in the event of malfunction or faultRestoring UPS Operation Do not attempt to modify or relocate the UPSParts Replacement Periodic Maintenance/Parts ReplacementScheduled Maintenance Page General Mechanical Information Appendix a Installation Planning GuidesPrimary AC Input 480V 3-Phase / 3-Wire Alternate Bypass AC Input 480V 3-Phase / 4-WireG8000 80kVA UPS Cabling Connection Dimensions Toshiba G8000 Series UPS 100kVA IPG Installation Planning Guide for 100kVA UPSG8000 100KVA Outline Drawing Toshiba G8000 Series UPS 125kVA IPG Installation Planning Guide for 125kVA UPSToshiba G8000 Series UPS Toshiba G8000 Series UPS 150kVA IPG Installation Planning Guide for 150kVA UPSFront Toshiba G8000 Series UPS 225kVA IPG Installation Planning Guide for 225kVA UPSFront G8000 225 KVA Outline Drawing Toshiba G8000 Series UPS 300kVA IPG Installation Planning Guide for 300kVA UPSToshiba G8000 Series UPS Toshiba G8000 Series UPS 500kVA IPG Installation Planning Guide for 500kVA UPSInstallation Planning Guide for 500kVA UPS Toshiba G8000 Series UPS 100 101 Appendix B Outline DrawingsFigure B.2 G8000 150/225 KVA Outline Drawing 102Figure B.3 G8000 300 KVA Outline Drawing 103Figure B.4 G8000 500 KVA Outline Drawing 104105 Leave a gap of 0.25-0.30 between the cabinets. See FIG106 Insert Belleville washer between flat washer and nut107 108 BUS RAL NeutPage Industrial Division
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