Toshiba 300, 500 KW Purpose, Toshiba’s Customer Support Center, Toshiba Customer Support Center

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Purpose

This manual provides information on how to safely install and operate your Toshiba International Corporation power electronics product. This manual includes a section of general safety instructions that describes the warning labels and symbols that are used throughout the manual. Read the manual completely before installing, operating, or performing maintenance on this equipment.

This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review. Dimensions shown in the manual are in metric and/or the English customary equivalent.

Toshiba International Corporation reserves the right, without prior notice, to update information, make product changes, or discontinue any product or service identified in this publication.

Toshiba is a registered trademark of the Toshiba Corporation. All other product or trade references appearing in this manual are registered trademarks of their respective owners.

Toshiba International Corporation shall not be liable for direct, indirect, special, or consequential damages resulting from the use of the information contained within this manual.

This manual is copyrighted. No part of this manual may be photocopied or reproduced in any form without the prior written consent of Toshiba International Corporation.

© Copyright 2013 Toshiba International Corporation All rights reserved.

Printed in the U.S.A.

Toshiba’s Customer Support Center

Contact the Toshiba Customer Support Center for assistance with application information or for any problems that you may experience with your Uninterruptible Power System (UPS).

Toshiba Customer Support Center

8 a.m. to 5 p.m. (CST) - Monday through Friday USA Toll Free (877) 867-8773

Tel (713) 466-0277

Fax (713) 896-5212

You may also contact Toshiba by writing to:

Toshiba International Corporation

13131 West Little York Road

Houston, Texas 77041-9990

Attn: UPS Product Manager

For further information on Toshiba’s products and services, please visit our website at:

www.toshiba.com/ind

G8000 Series Installation and Operation Manual

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Contents G8000 Series Page Document April Qualified Personnel only Uninterruptible Power System UPS Toshiba Customer Support Center PurposeToshiba’s Customer Support Center Toshiba International CorporationTable of Contents 11.4 Iii 101105 Page Introduction General Safety Instructions SymbolsProhibited Symbol indicates do not take action Signal Words Qualified PersonnelImportant Safety Instructions Factory Authorized PersonnelSafety Precautions DisclaimerTransporting/Unpacking General MaintenanceKeep the area arround the UPS clean Do not tilt the UPS more than 10 from upright positionDo not transport, move, store, or place the UPS on its side Avoid vibration or shock exceeding 0.5GInspection/Storage Installation Precautions Install the UPS in a controlled environmentKeep the Specified Clearance around the UPS Do not install the UPS where water may fall on it Do not block air ventsEnvironment standard Metal Conduit is not AN Acceptable Ground Conductor Routing and GroundingConnect only one 1 ground wire to the earth ground terminal Wiring/ConnectionPerform wiring and connections with correct polarity Follow the torque criteria for tightening screws56875FOR80,100,100,150,150,225KVAKVA GND 150/225 KVA UPS Warning Labels 500 KVA UPS Warning Labels Weight and Dimensions Model Unit ShippingTransporting Transporting By Crane 8.5 show examples of acceptable and unacceptable operationsTransporting By Forklift Transporting 80-300 KVA UPS by Forklift500 kVA Operating Precautions Storage/Operating EnvironmentPage Maintenance Precautions Qualified Personnel onlyQualified Personnel shall Disposal Do not dispose of the batteries in a fireDo not open or mutilate the batteries Installation Unpacking UPS Clearance300 kVA Anchor Bolts150/225 kVA 80/100/125 kVAUPS Wiring Single Input External Wiring DiagramOutput 3φ4W Block Number Cable Size Min-Max 11.1 80/100/125 kVA Terminal Blocks and Power CablesCopper Wire Tightening TorqueBlock Number Cable Size Min-Max Tightening Torque AC Output Battery Phase AC Power Lugs Phase Neutral Battery DC Power Lugs Terminal Buss Details for 500KVA UPSCRA-1/OL Block Number Cable Size Min-Max Tightening Torque2 AWG 2/0 300 in.-lb .9 NmBus Number Cable Size Min-Max Tightening Torque2Torque1 UPS Power Cable Conduit Landing Plates Front of UPS11 TOP Access Conduit Landing Plate 150 and 225 KVA only 12 TOP Access Conduit Landing Plates 300 KVA DC I nput Grounding WireExternal Breakers Be sure to ground the UPS as specifiedG8000 80/100 kVA G8000 300 kVA Control Wires Signal Name OperationGrounding Configuration TB13φ 3φ Grounding Configuration without input neutral Recommended Configuration for delta-inputGrounding Configuration with corner-grounded delta-input 20 Grounding Configuration with CORNER-GROUNDED DELTA-INPUTBattery UPS SpecificationsSpecification Table G8000 Specifications Model Number InputReliabil G8000 Specifications Model NumberOutput Ity EnvironMonitor ConfigCont IngTypical Efficiency vs. Load Efficiency at Percent Full Load25% 50% 75% 100% Operator Interface Name FunctionKey-Switch and Buttons Graphic Display Panel KEY-SWITCH/OPERATING Buttons13.2 LCD/LED Indicators Graphic Display Panel LCD/LED IndicatorsLCD Indicators Name DescriptionVolt Freq .0Hz Normal DisplayAC-VO AC- I O 50% 50%DC-V BATT-V BATT- I 0A AC I/P-V Freq .0HzBYP I/P-V Freq .0Hz 32TIMFault Display 09-09-06LCD Scroll AbbreveationsEPO and Control Power Supply Operating Switches Operating the UPSOperation Description Operation TypesPre-operational Check Perform the pre-operational check before operating the UPSStartup Procedures Procedure to start the UPS is shown in StepsAC Vo 480 AC Io 50% Switch Power Supply UPS to Bypass Bypass LED is onStop Complete Shutdown DC-V 0 BATT-V 0 BATT-I 0 aChanging Between Float Charge and Equalize Charge Make sure that the Float Charge LED is onMake sure that the Equal Charge LED is on Troubleshooting Emergency Power Off EPOTypes of Errors Faults and Warnings Data Screen 09-09-06LCD Fault & Warning Displays Fault DisplayFault Messages LCD Message Indication DescriptionLCD Message Indication Description LCD Scroll w/ faults or warnings Name FunctionDo not attempt to modify or relocate the UPS Contact Toshiba in the event of malfunction or faultRestoring UPS Operation Do not open the front and/or rear panelsPeriodic Maintenance/Parts Replacement Scheduled MaintenanceParts Replacement Page Alternate Bypass AC Input 480V 3-Phase / 4-Wire Appendix a Installation Planning GuidesPrimary AC Input 480V 3-Phase / 3-Wire General Mechanical InformationG8000 80kVA UPS Cabling Connection Dimensions Toshiba G8000 Series UPS Installation Planning Guide for 100kVA UPS 100kVA IPGG8000 100KVA Outline Drawing Toshiba G8000 Series UPS Installation Planning Guide for 125kVA UPS 125kVA IPGToshiba G8000 Series UPS Toshiba G8000 Series UPS Installation Planning Guide for 150kVA UPS 150kVA IPGFront Toshiba G8000 Series UPS Installation Planning Guide for 225kVA UPS 225kVA IPGFront G8000 225 KVA Outline Drawing Toshiba G8000 Series UPS Installation Planning Guide for 300kVA UPS 300kVA IPGToshiba G8000 Series UPS Toshiba G8000 Series UPS Installation Planning Guide for 500kVA UPS 500kVA IPGInstallation Planning Guide for 500kVA UPS Toshiba G8000 Series UPS 100 Appendix B Outline Drawings 101102 Figure B.2 G8000 150/225 KVA Outline Drawing103 Figure B.3 G8000 300 KVA Outline Drawing104 Figure B.4 G8000 500 KVA Outline DrawingLeave a gap of 0.25-0.30 between the cabinets. See FIG 105Insert Belleville washer between flat washer and nut 106107 BUS RAL Neut 108Page Industrial Division
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480, 125, 225, 150, 480 V specifications

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