Toshiba 100, 500 KW, 480 V Appendix a Installation Planning Guides, General Mechanical Information

Page 89

Appendix A - Installation Planning Guides

80kVA IPG

 

 

 

 

TOSHIBA G8000 Series UPS

 

 

 

 

 

 

 

 

 

 

 

Installation Planning Guide for 80kVA UPS

 

 

 

 

 

 

 

Standard System: 480V Input, 480Y/277V Output (P/N T80S3K08KK6XSxx)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

General Mechanical Information

 

 

 

 

 

 

 

 

 

Dimensions

 

 

Weight

 

Floor

 

 

Approximate Full-Load

 

Mechanical Clearance (Inches)from UPS

 

 

 

(W

x D x H)

 

 

 

Loading

 

 

Heat Rejection

 

 

for Ventilation and Maintenance Access

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Inches

 

 

 

 

 

Lbs.

 

Lbs./ft. 2

 

 

Btu/Hr

 

 

Top

 

Front

 

Bottom

 

Sides

 

Back

 

 

36.8” x 32.5” x 79.2”

1,740

 

210

 

28,321

 

15.75”

 

43.5”

 

0”

 

0”

 

0”

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Primary AC Input (480V 3-Phase / 3-Wire)

 

 

 

 

 

 

 

 

 

Maximum Input Power Demand

 

 

 

Suggested External

 

External Feeder Wire Size: Min. – Max. Per Phase

 

 

 

Normal Mode (Recharge Mode)

 

 

 

Overcurrent Protection

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

kVA

 

 

 

 

PF

 

 

Amps

 

 

 

 

Amps

 

 

 

 

 

AWG or kcmil at 75º C Temp. Rating

 

 

 

89(100)

>0.99

 

107 (120)

 

 

150 A

 

 

 

 

 

1/0 – (2) x 2/0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Alternate (Bypass) AC Input (480V 3-Phase / 4-Wire)

 

 

 

 

 

Maximum Input Power

 

Suggested External

 

 

 

 

External Feeder Wire Size:

 

 

 

 

 

 

 

Demand

 

 

 

Overcurrent Protection

 

 

Min. – Max. Per Phase // Min. – Max. for Neutral

 

 

 

kVA

 

PF

 

 

Amps

 

 

Amps

 

 

 

 

 

 

 

AWG or kcmil at 75º C Temp. Rating

 

 

 

 

 

80

 

1.0

 

 

96

 

 

 

125 AT

 

 

 

1/0 – (2) x 2/0 // (2) x 1/0 – (2) x 2/0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DC Backup Input (Battery - 360VDC Nom./Flywheel 550VDC Nom.)

 

 

 

Backup System

 

DC Capacity for Full

 

Maximum Discharge

 

Suggested External

 

 

 

External Feeder Wire Size:

 

 

 

 

Load Output

 

at Full Load Output

 

Overcurrent Protection*

 

 

 

 

Min. – Max.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

kWB

Amps DC

 

 

Amps

 

 

 

 

AWG or kcmil at 75º C Temp. Rating

 

 

Battery

 

 

 

 

88

 

 

 

292

 

 

300 A

 

 

 

 

(2) x 1/0 – (2) x 3/0

 

 

 

Flywheel

 

 

 

 

88

 

 

 

158

 

 

175 A

 

 

 

 

2/0

 

 

 

 

* If required. Most Battery and Flywheel Cabinets are equipped with built-in breakers.

AC Output (480/277V 3-Phase / 4-Wire)

Rated Output Power

 

Suggested External

 

External Feeder Wire Size:

 

 

Overcurrent Protection

 

Min. – Max. Per Phase // Min. – Max. for Neutral

 

 

 

 

 

 

 

kVA

PF

Amps

 

Amps

 

AWG or kcmil at 75º C Temp. Rating

 

80

1.0

96

 

125 A

 

1/0 – (2) x 2/0 // (2) x 1/0 – (2) x 2/0

 

Important Notes:

1.CABLE ACCESS – Bottom only.

2.Maximum Current required at Primary AC Input based on full load output and maximum battery charging current.

3.Output load conductors are to be installed in separate conduit from input conductors.

4.Control wires and power wires are to be installed in separate conduits.

5.Recommended AC input and output overcurrent protection based on continuous full load current per NEC.

6.Wiring shall comply with all applicable national and local electrical codes.

7.Grounding conductors to be sized per NEC Article 250-122. Neutral conductors to be sized per NEC Article 310.15.

-Primary AC Input: 3φ, 3-wire + ground.

-Alternate AC Input: 3φ, 4-wire + ground.

-AC Output: 3φ, 4-wire + ground.

-DC Input: 2-wire (Positive/Negative) + ground.

8.Nominal battery voltage based on the use of VRLA type batteries (2.0 volts/cell nominal).

9.Maximum battery discharge current based on lowest permissible discharge voltage of 1.67 VPC.

10.DC wires should be sized to allow not more than a 2-volt drop at maximum discharge current.

11.Weights do not include batteries or other auxiliary equipment external to the UPS.

12.Cable sizing calculations based on the following assumptions:

-Minimum size is smallest size based on ampacity at 30 °C.

-Maximum size cable is based on cable bend radius limitations at the UPS terminals.

-Neutral sized for 2X phase current.

-Not more than 3 current-carrying conductors installed in conduit in ambient temperature of 30 °C.

-Temperature rating of copper conductors/terminals: 75 °C.

-Reference: 2005 NEC Handbook, Table 310.16.

NOTE: Consult latest edition of applicable national and local codes for possible variations.

13.Ratings of wires and overcurrent devices are suggested minimums. Consult with a registered Professional Engineer within your local area for proper size selections.

TOSHIBA INTERNATIONAL CORPORATION

13131 West Little York Road

Houston, TX 77041

Telephone: (877) 867-8773

Fax: (713) 896-5212

Web Site: www.toshiba.com/ind

Rev. 2.2

Page 1 of 3

G8000-IPG-80kVA

G8000 Series Installation and Operation Manual

79

Image 89
Contents G8000 Series Page Document April Qualified Personnel only Uninterruptible Power System UPS Toshiba’s Customer Support Center PurposeToshiba Customer Support Center Toshiba International CorporationTable of Contents 11.4 105 Iii101 Page Introduction Prohibited Symbol indicates do not take action General Safety InstructionsSymbols Qualified Personnel Signal WordsFactory Authorized Personnel Important Safety InstructionsDisclaimer Safety PrecautionsKeep the area arround the UPS clean General MaintenanceTransporting/Unpacking Do not tilt the UPS more than 10 from upright positionAvoid vibration or shock exceeding 0.5G Do not transport, move, store, or place the UPS on its sideInspection/Storage Keep the Specified Clearance around the UPS Installation PrecautionsInstall the UPS in a controlled environment Do not block air vents Do not install the UPS where water may fall on itEnvironment standard Conductor Routing and Grounding Metal Conduit is not AN Acceptable GroundPerform wiring and connections with correct polarity Wiring/ConnectionConnect only one 1 ground wire to the earth ground terminal Follow the torque criteria for tightening screws56875FOR80,100,100,150,150,225KVAKVA GND 150/225 KVA UPS Warning Labels 500 KVA UPS Warning Labels Model Unit Shipping Weight and DimensionsTransporting 8.5 show examples of acceptable and unacceptable operations Transporting By CraneTransporting 80-300 KVA UPS by Forklift Transporting By Forklift500 kVA Storage/Operating Environment Operating PrecautionsPage Qualified Personnel shall Maintenance PrecautionsQualified Personnel only Do not open or mutilate the batteries DisposalDo not dispose of the batteries in a fire Installation UPS Clearance Unpacking150/225 kVA Anchor Bolts300 kVA 80/100/125 kVASingle Input External Wiring Diagram UPS WiringOutput 3φ4W Copper Wire 11.1 80/100/125 kVA Terminal Blocks and Power CablesBlock Number Cable Size Min-Max Tightening TorqueBlock Number Cable Size Min-Max Tightening Torque AC Output Battery Terminal Buss Details for 500KVA UPS Phase AC Power Lugs Phase Neutral Battery DC Power LugsCRA-1/OL AWG 2/0 300 in.-lb .9 Nm Block Number Cable Size Min-Max Tightening Torque2Torque1 Bus Number Cable Size Min-Max TighteningTorque2 Front of UPS UPS Power Cable Conduit Landing Plates11 TOP Access Conduit Landing Plate 150 and 225 KVA only 12 TOP Access Conduit Landing Plates 300 KVA External Breakers Grounding WireDC I nput Be sure to ground the UPS as specifiedG8000 80/100 kVA G8000 300 kVA Signal Name Operation Control WiresTB1 Grounding Configuration3φ 3φ Recommended Configuration for delta-input Grounding Configuration without input neutral20 Grounding Configuration with CORNER-GROUNDED DELTA-INPUT Grounding Configuration with corner-grounded delta-inputSpecification Table G8000 Specifications Model Number UPS SpecificationsBattery InputOutput G8000 Specifications Model NumberReliabil Ity EnvironCont ConfigMonitor Ing25% 50% 75% 100% Typical Efficiency vs. LoadEfficiency at Percent Full Load Name Function Operator InterfaceGraphic Display Panel KEY-SWITCH/OPERATING Buttons Key-Switch and ButtonsGraphic Display Panel LCD/LED Indicators 13.2 LCD/LED IndicatorsName Description LCD IndicatorsAC-VO AC- I O 50% Normal DisplayVolt Freq .0Hz 50%BYP I/P-V Freq .0Hz AC I/P-V Freq .0HzDC-V BATT-V BATT- I 0A 32TIM09-09-06 Fault DisplayAbbreveations LCD ScrollOperating the UPS EPO and Control Power Supply Operating SwitchesPre-operational Check Operation TypesOperation Description Perform the pre-operational check before operating the UPSProcedure to start the UPS is shown in Steps Startup ProceduresAC Vo 480 AC Io 50% Bypass LED is on Switch Power Supply UPS to BypassStop DC-V 0 BATT-V 0 BATT-I 0 a Complete ShutdownMake sure that the Float Charge LED is on Changing Between Float Charge and Equalize ChargeMake sure that the Equal Charge LED is on Types of Errors TroubleshootingEmergency Power Off EPO 09-09-06 Faults and Warnings Data ScreenFault Display LCD Fault & Warning DisplaysLCD Message Indication Description Fault MessagesLCD Message Indication Description Name Function LCD Scroll w/ faults or warningsRestoring UPS Operation Contact Toshiba in the event of malfunction or faultDo not attempt to modify or relocate the UPS Do not open the front and/or rear panelsParts Replacement Periodic Maintenance/Parts ReplacementScheduled Maintenance Page Primary AC Input 480V 3-Phase / 3-Wire Appendix a Installation Planning GuidesAlternate Bypass AC Input 480V 3-Phase / 4-Wire General Mechanical InformationG8000 80kVA UPS Cabling Connection Dimensions Toshiba G8000 Series UPS 100kVA IPG Installation Planning Guide for 100kVA UPSG8000 100KVA Outline Drawing Toshiba G8000 Series UPS 125kVA IPG Installation Planning Guide for 125kVA UPSToshiba G8000 Series UPS Toshiba G8000 Series UPS 150kVA IPG Installation Planning Guide for 150kVA UPSFront Toshiba G8000 Series UPS 225kVA IPG Installation Planning Guide for 225kVA UPSFront G8000 225 KVA Outline Drawing Toshiba G8000 Series UPS 300kVA IPG Installation Planning Guide for 300kVA UPSToshiba G8000 Series UPS Toshiba G8000 Series UPS 500kVA IPG Installation Planning Guide for 500kVA UPSInstallation Planning Guide for 500kVA UPS Toshiba G8000 Series UPS 100 101 Appendix B Outline DrawingsFigure B.2 G8000 150/225 KVA Outline Drawing 102Figure B.3 G8000 300 KVA Outline Drawing 103Figure B.4 G8000 500 KVA Outline Drawing 104105 Leave a gap of 0.25-0.30 between the cabinets. See FIG106 Insert Belleville washer between flat washer and nut107 108 BUS RAL NeutPage Industrial Division
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