Toshiba 150, 500 KW, 480 V, 225, 300, 125, 100 operation manual Signal Words, Qualified Personnel

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2.2Signal Words

The signal words listed below are used throughout this manual. When the words DANGER, WARNING, CAUTION and ATTENTION are used in this manual they will include important safety information that must be carefully followed.

DANGER

The word DANGER in capital letters preceded by the safety alert symbol indicates that an imminently hazardous situation exists, and if not avoided will result in loss of life or serious injury to personnel.

WARNING

The word WARNING in capital letters preceded by the safety alert symbol indicates that a potentially hazardous situation exists, and if not avoided may result in loss of life or serious injury to personnel.

CAUTION

NOTICE

2.3Qualified Personnel

The word CAUTION in capital letters preceded by the safety alert symbol indicates that a potentially hazardous situation exists, and if not avoided may result in minor or moderate injury.

The word NOTICE in capital letters without the safety alert symbol indicates a potentially hazardous situation exists, and if not avoided may result in equipment and property damage.

Installation, operation, and maintenance shall be performed by Qualified Personnel Only. A Qualified Person is one that has the skills and knowledge relating to the construction, installation, operation, and maintenance of the electrical equipment and has received safety training on the hazards involved (Refer to the latest edition of NFPA 70E for additional safety requirements).

Qualified Personnel shall:

Have read the entire operation manual.

Be familiar with the construction and function of the UPS, the equipment being driven, and the hazards involved.

Be trained and authorized to safely energize, de-energize, ground, lockout/tagout circuits and equipment, and clear faults in accordance with established safety practices.

Be trained in the proper care and use of protective equipment such as safety shoes, rubber gloves, hard hats, safety glasses, face shields, flash clothing, etc., in accordance with established safety practices.

G8000 Series Installation and Operation Manual

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Contents G8000 Series Page Document April Qualified Personnel only Uninterruptible Power System UPS Toshiba’s Customer Support Center PurposeToshiba Customer Support Center Toshiba International CorporationTable of Contents 11.4 101 Iii105 Page Introduction Symbols General Safety InstructionsProhibited Symbol indicates do not take action Qualified Personnel Signal WordsFactory Authorized Personnel Important Safety InstructionsDisclaimer Safety PrecautionsKeep the area arround the UPS clean General MaintenanceTransporting/Unpacking Do not tilt the UPS more than 10 from upright positionAvoid vibration or shock exceeding 0.5G Do not transport, move, store, or place the UPS on its sideInspection/Storage Install the UPS in a controlled environment Installation PrecautionsKeep the Specified Clearance around the UPS Do not block air vents Do not install the UPS where water may fall on itEnvironment standard Conductor Routing and Grounding Metal Conduit is not AN Acceptable GroundPerform wiring and connections with correct polarity Wiring/ConnectionConnect only one 1 ground wire to the earth ground terminal Follow the torque criteria for tightening screws56875FOR80,100,100,150,150,225KVAKVA GND 150/225 KVA UPS Warning Labels 500 KVA UPS Warning Labels Model Unit Shipping Weight and DimensionsTransporting 8.5 show examples of acceptable and unacceptable operations Transporting By CraneTransporting 80-300 KVA UPS by Forklift Transporting By Forklift500 kVA Storage/Operating Environment Operating PrecautionsPage Qualified Personnel only Maintenance PrecautionsQualified Personnel shall Do not dispose of the batteries in a fire DisposalDo not open or mutilate the batteries Installation UPS Clearance Unpacking150/225 kVA Anchor Bolts300 kVA 80/100/125 kVASingle Input External Wiring Diagram UPS WiringOutput 3φ4W Copper Wire 11.1 80/100/125 kVA Terminal Blocks and Power CablesBlock Number Cable Size Min-Max Tightening TorqueBlock Number Cable Size Min-Max Tightening Torque AC Output Battery Terminal Buss Details for 500KVA UPS Phase AC Power Lugs Phase Neutral Battery DC Power LugsCRA-1/OL AWG 2/0 300 in.-lb .9 Nm Block Number Cable Size Min-Max Tightening Torque2Torque2 Bus Number Cable Size Min-Max TighteningTorque1 Front of UPS UPS Power Cable Conduit Landing Plates11 TOP Access Conduit Landing Plate 150 and 225 KVA only 12 TOP Access Conduit Landing Plates 300 KVA External Breakers Grounding WireDC I nput Be sure to ground the UPS as specifiedG8000 80/100 kVA G8000 300 kVA Signal Name Operation Control WiresTB1 Grounding Configuration3φ 3φ Recommended Configuration for delta-input Grounding Configuration without input neutral20 Grounding Configuration with CORNER-GROUNDED DELTA-INPUT Grounding Configuration with corner-grounded delta-inputSpecification Table G8000 Specifications Model Number UPS SpecificationsBattery InputOutput G8000 Specifications Model NumberReliabil Ity EnvironCont ConfigMonitor IngEfficiency at Percent Full Load Typical Efficiency vs. Load25% 50% 75% 100% Name Function Operator InterfaceGraphic Display Panel KEY-SWITCH/OPERATING Buttons Key-Switch and ButtonsGraphic Display Panel LCD/LED Indicators 13.2 LCD/LED IndicatorsName Description LCD IndicatorsAC-VO AC- I O 50% Normal DisplayVolt Freq .0Hz 50%BYP I/P-V Freq .0Hz AC I/P-V Freq .0HzDC-V BATT-V BATT- I 0A 32TIM09-09-06 Fault DisplayAbbreveations LCD ScrollOperating the UPS EPO and Control Power Supply Operating SwitchesPre-operational Check Operation TypesOperation Description Perform the pre-operational check before operating the UPSProcedure to start the UPS is shown in Steps Startup ProceduresAC Vo 480 AC Io 50% Bypass LED is on Switch Power Supply UPS to BypassStop DC-V 0 BATT-V 0 BATT-I 0 a Complete ShutdownMake sure that the Float Charge LED is on Changing Between Float Charge and Equalize ChargeMake sure that the Equal Charge LED is on Emergency Power Off EPO TroubleshootingTypes of Errors 09-09-06 Faults and Warnings Data ScreenFault Display LCD Fault & Warning DisplaysLCD Message Indication Description Fault MessagesLCD Message Indication Description Name Function LCD Scroll w/ faults or warningsRestoring UPS Operation Contact Toshiba in the event of malfunction or faultDo not attempt to modify or relocate the UPS Do not open the front and/or rear panelsScheduled Maintenance Periodic Maintenance/Parts ReplacementParts Replacement Page Primary AC Input 480V 3-Phase / 3-Wire Appendix a Installation Planning GuidesAlternate Bypass AC Input 480V 3-Phase / 4-Wire General Mechanical InformationG8000 80kVA UPS Cabling Connection Dimensions Toshiba G8000 Series UPS 100kVA IPG Installation Planning Guide for 100kVA UPSG8000 100KVA Outline Drawing Toshiba G8000 Series UPS 125kVA IPG Installation Planning Guide for 125kVA UPSToshiba G8000 Series UPS Toshiba G8000 Series UPS 150kVA IPG Installation Planning Guide for 150kVA UPSFront Toshiba G8000 Series UPS 225kVA IPG Installation Planning Guide for 225kVA UPSFront G8000 225 KVA Outline Drawing Toshiba G8000 Series UPS 300kVA IPG Installation Planning Guide for 300kVA UPSToshiba G8000 Series UPS Toshiba G8000 Series UPS 500kVA IPG Installation Planning Guide for 500kVA UPSInstallation Planning Guide for 500kVA UPS Toshiba G8000 Series UPS 100 101 Appendix B Outline DrawingsFigure B.2 G8000 150/225 KVA Outline Drawing 102Figure B.3 G8000 300 KVA Outline Drawing 103Figure B.4 G8000 500 KVA Outline Drawing 104105 Leave a gap of 0.25-0.30 between the cabinets. See FIG106 Insert Belleville washer between flat washer and nut107 108 BUS RAL NeutPage Industrial Division
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480, 125, 225, 150, 480 V specifications

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