Mitsubishi Electronics WD-62528, WD-62527, WD-52528 specifications Pb Solder, Pb-Free Display

Page 37

MODEL: WD-52527 / WD-52528 / WD-62527 / WD-62528

Using Lead Free Solder

Pb Solder

 

 

• The flux is more corrosive.

 

 

 

 

 

 

 

 

 

 

• The time required for a good solder connection may

The above symbol indicates Lead (Pb) Free solder was

 

take longer.

 

 

 

used during the construction of PWBs. Only Lead

 

• Poor wet-ability can cause solder balls.

Free solder should be used when servicing these

 

• Higher temperatures can cause flux spattering.

PWBs.

 

 

• Soldering iron tip life is shortened.

 

 

 

• Dull finish solder joints (not shiny) can appear to be

Solder must be compatible with that used by the

 

a “cold” solder joint.

 

 

manufacturer. Leaded solder can not be used on

In general a tip temperature of 700° F will usually provide

PWBs manufactured with Pb-free solder. The Mitsub-

ishi standard for service requires the use of Tin-Silver-

good results.

 

 

 

Copper (Sn-96.5, Ag-3.0, Cu-0.5). It can be obtained

 

 

 

 

 

through the Parts Department.

 

Displays used to indicate Pb-free

Order part number: PB FREE SOLDER

 

 

PCBs will be marked, indicating the level of Pb-free con-

 

 

Lead Free solder has a higher melting point, and does

struction. Table 1 defines the levels by phase and shows

not “wet” as well as leaded solder. This means it does

the different symbols that will be displayed on the PCB.

not adhere as readily to the solder iron tip, and the

Additionally, a PCB constructed using Pb-free solder may

surface to be soldered. To counteract this, the flux

be simply marked LFS.

 

 

used is more corrosive.

 

When possible, the indication will be placed close to the

 

 

The following cautions must be taken when using Pb

part number that is screened onto the PCB (not the part

Free solder.

 

label). Figure 1 is an example of a PCB showing the

• Higher temperatures can cause the PWB to

display and its location.

 

 

warp, detaching surface mount

 

 

 

 

 

 

Pb-Free

 

 

 

Short Display (When the

components.

 

 

 

Phase

Definition

Display

area is too small)

 

• Higher temperatures may

Phase-1 PCB's constructed using

Solder

Pb S

cause thermal damage to

Pb-free solder.

Pb

components.

 

 

 

 

 

 

Higher temperatures can cause

plastics, such as connectors,

Phase-2

Solder, PCB surface

 

 

 

 

relays, LEDs electrolytic

 

finishing and component

Pb

Joints

Pb

J

 

lead plating is Pb-free.

capacitors, etc. to melt or

 

 

Components may have

 

 

 

 

warp.

 

internal Pb.

 

 

 

 

• Higher temperatures can cause

Phase-3

Solder, PCB surface

 

 

 

 

surface oxidation resulting in

 

finishing and components

Pb

PCA

Pb

P

 

are Pb-free. (100% Pb-

poor solder spread-ability and

 

 

 

 

 

wet-ability.

 

free)

 

 

 

 

 

Table 1: Pb-Free Phases and Symbols

 

 

 

 

 

 

Pb-Free

 

 

 

 

 

 

Display

 

 

 

 

 

 

Figure 2: Pb-Free display on PWB

PAGE 37

Image 37
Contents 2005 Page Contents Model WD-52527 / WD-52528 / WD-62527 / WD-62528 Servicing use only recommended Lead-Free solder refer to CharacteristicsSafety Precautions SCREEN-ASSY Removal Speaker Grille RemovalMetal Support Plate Removal BACK-COVER RemovalChassis Mounting Screws Removal Release Cable Clamps & Disconnect CE ConnectorClamp AC Cord On the right side of the chassis from the rearChassis removal from the Cabinet J8F01FC Complete Chassis RemovalChassis Sequence of Disassembly Assy PWB- Terminal Removal Figure Chassis Cover Removal 1 Remove the 4 screws aChassis Upper Shield Removal Figure PWB-POWER Removal FigurePWB-MICRO Removal Referring to Figure Chassis Rear Shield Removal FigurePWB-DM Removal Figure PWB-RISER and PWB-FORMAT Removal Referring to FigureLight Engine and Associated Components Light Engine ReplacementLight Engine Rear View Light Engine Removal ProcedurePreliminary Remove two screws c from Fan Plate and remove Model WD-52527 / WD-52528 / WD-62527 / WD-62528 Installation Lenticular Screen and Fresnel Lens Removal Servicing the Lenticular Screen and Fresnel LensBezel Removal Front View Installing the Fresnel Lens & Lenticular Screen Lenticular Screen and Fresnel Lens InstallationOption Menu LED Indicator Diagnostics AV Reset DefaultsError Codes Two Electrical Adjustments Remote Control Operational ModesTwo Mechanical Adjustment Activating the Adjustment ModeAdjusting Data Adjustment SelectionTerminating the circuit adjustment mode Saving DataLight Engine Adjustments Rotation Adjustment Trapezoid Distortion AdjustmentClockwise Rotation Needed Counter Clockwise Rotation NeededFormat Circuit Horizontal/Vertical Position Adjust- ment Micro / Terminal PWB Troubleshooting Power PWB Troubleshooting LCD Engine Internal Layout Lamp Protect Line Pb-Free Display Pb SolderChip Parts Removal Resistors, Capacitors, etc ReplacementChip Parts Removal Transistors Parts Ordering Critical and Warranty Parts DesignationParts Tolerance Codes Quick Reference for Common Parts Ref # Part Name & Description Integrated CircuitsDiodes TransistorsChip UDZS3.9B CoilsCORE-FERRITE ZBF503D-01 L9D02 L9D00L9D06 Variable Resistors TransformersResistors CapacitorsCER AC250V E2200P-M C9A10C9A13 C9A14Miscellaneous SwitchesPrinted Circuit Boards AccessoriesCosmetic Parts Ref # Part Name & Description WD-525427 Screen PartsWD-62527 WD-52528Screen Assembly Exploded View Models WD-52527 / WD-52528 / WD-62527 / WD-62528 Lamp Ballast DC Supply Fans Power Supply Analog Video Signal Path Digital Video Signal Path Sound Signal Path Command Input Circuitry Serial Control Lines Lamp Control Circuitry Shutter Control Models WD-52527 / WD-52528 / WD-62527 / WD-62528 Models WD-52527 / WD-52528 / WD-62527 / WD-62528 PWB-DM Contents Audio Supply SwitchDoubler Circuit AC-OFF DetectChassis To Sensors & Fans To Ballast ContentsTo Shutter Control TO/FROM RiserSdram Data BUS Sdram Address BUSFMT Board Input BUS Control To DM BoardSdram Address SN74CBTD1G125DBVR M306V7FGFP#U0TC7SA 08FU T883C446 MODEL/GROUP NumbersSYS5 SYSTEM-5 MicroSN74HC132DB SN74LVC1G125DBVRA05FP Video SwitchingTmdspgnd R0XCRsvda R1XCINPUT1 TA to Signal PWB VID-SWCOMP-1 COMP-2 DVI-1 DVI-2UPC3221GV IF+TO/FROM Interface TO/FROM Power AX823MEUK M306H2FCFPTC7SET08F To PWB-TERMINAL
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