Mitsubishi Electronics WD-52528 Chip Parts Removal Resistors, Capacitors, etc, Replacement

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MODEL: WD-52527 / WD-52528 / WD-62527 / WD-62528

CHIP PARTS REPLACEMENT

Some resistors, shorting jumpers (0 Ohm resistors), ceramic capacitors, transistors and diodes are chip parts. The following precautions should be taken when replacing these parts.

Cautions:

1.Use a fine tipped, well insulated soldering iron and tweezers.

2.Melt the solder and remove the chip parts carefully so as not to tear the copper foil from the printed circuit board.

3.Discard removed chips; do not reuse them.

4.Do not apply heat for more than 3 (three) seconds to new chip parts.

5.Avoid using a rubbing stroke when soldering.

6.Take care not to scratch, or damage the chip parts when soldering.

7.Supplementary cementing is not required.

Chip Parts Removal (Resistors, Capacitors, etc.)

1.Grasp the part with tweezers. Melt the solder at both sides alternately, and remove one side of the part with a twisting motion.

2.Melt the solder at the other side and remove the part.

Chip Parts Removal (Transistors)

1.Melt the solder of one lead and lift the side of that lead upward.

2.Simultaneously melt the solder of the other two leads and lift the part from the PCB.

Replacement

1.Presolder the contact points on the circuit pattern.

2.Press the part downward with tweezers and apply the soldering iron as shown.

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Contents 2005 Page Contents Model WD-52527 / WD-52528 / WD-62527 / WD-62528 Characteristics Servicing use only recommended Lead-Free solder refer toSafety Precautions Speaker Grille Removal SCREEN-ASSY RemovalBACK-COVER Removal Metal Support Plate RemovalClamp Release Cable Clamps & Disconnect CE ConnectorChassis Mounting Screws Removal Chassis removal from the Cabinet On the right side of the chassis from the rearAC Cord Complete Chassis Removal J8F01FCChassis Sequence of Disassembly Chassis Cover Removal 1 Remove the 4 screws a Assy PWB- Terminal Removal FigurePWB-POWER Removal Figure Chassis Upper Shield Removal FigureChassis Rear Shield Removal Figure PWB-MICRO Removal Referring to FigurePWB-RISER and PWB-FORMAT Removal Referring to Figure PWB-DM Removal FigureLight Engine Replacement Light Engine and Associated ComponentsPreliminary Light Engine Removal ProcedureLight Engine Rear View Remove two screws c from Fan Plate and remove Model WD-52527 / WD-52528 / WD-62527 / WD-62528 Installation Servicing the Lenticular Screen and Fresnel Lens Lenticular Screen and Fresnel Lens RemovalBezel Removal Front View Lenticular Screen and Fresnel Lens Installation Installing the Fresnel Lens & Lenticular ScreenOption Menu AV Reset Defaults LED Indicator DiagnosticsError Codes Two Mechanical Adjustment Remote Control Operational ModesTwo Electrical Adjustments Activating the Adjustment ModeTerminating the circuit adjustment mode Adjustment SelectionAdjusting Data Saving DataLight Engine Adjustments Clockwise Rotation Needed Trapezoid Distortion AdjustmentRotation Adjustment Counter Clockwise Rotation NeededFormat Circuit Horizontal/Vertical Position Adjust- ment Micro / Terminal PWB Troubleshooting Power PWB Troubleshooting LCD Engine Internal Layout Lamp Protect Line Pb Solder Pb-Free DisplayChip Parts Removal Transistors ReplacementChip Parts Removal Resistors, Capacitors, etc Parts Tolerance Codes Critical and Warranty Parts DesignationParts Ordering Quick Reference for Common Parts Integrated Circuits Ref # Part Name & DescriptionTransistors DiodesCoils Chip UDZS3.9BCORE-FERRITE ZBF503D-01 L9D06 L9D00L9D02 Resistors TransformersVariable Resistors CapacitorsC9A13 C9A10CER AC250V E2200P-M C9A14Switches MiscellaneousCosmetic Parts AccessoriesPrinted Circuit Boards WD-62527 Screen PartsRef # Part Name & Description WD-525427 WD-52528Screen Assembly Exploded View Models WD-52527 / WD-52528 / WD-62527 / WD-62528 Lamp Ballast DC Supply Fans Power Supply Analog Video Signal Path Digital Video Signal Path Sound Signal Path Command Input Circuitry Serial Control Lines Lamp Control Circuitry Shutter Control Models WD-52527 / WD-52528 / WD-62527 / WD-62528 Models WD-52527 / WD-52528 / WD-62527 / WD-62528 PWB-DM Doubler Circuit Audio Supply SwitchContents AC-OFF DetectTo Shutter Control To Sensors & Fans To Ballast ContentsChassis TO/FROM RiserFMT Board Input BUS Control Sdram Address BUSSdram Data BUS To DM BoardSdram Address TC7SA 08FU M306V7FGFP#U0SN74CBTD1G125DBVR T883C446 MODEL/GROUP NumbersSN74HC132DB SYSTEM-5 MicroSYS5 SN74LVC1G125DBVRVideo Switching A05FPRsvda R0XCTmdspgnd R1XCCOMP-1 COMP-2 TA to Signal PWB VID-SWINPUT1 DVI-1 DVI-2IF+ UPC3221GVTO/FROM Interface TO/FROM Power TC7SET08F M306H2FCFPAX823MEUK To PWB-TERMINAL
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