Emerson TCL instruction manual General, Sample Requirements, Sample Conditioning System

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MODEL TCL

SECTION 1

 

DESCRIPTION AND SPECIFICATIONS

1.2 SPECIFICATIONS — SAMPLE CONDITIONING SYSTEM

GENERAL

Enclosure: Fiberglass reinforced polyester, NEMA 3 (IP53) suitable for marine environments

Dimensions: 14.5 x 13.0 x 8.6 in. (369 x 329 x 218 mm)

Mounting: Wall

Ambient Temperature: 32° - 122°F (0 - 50°C)

Ambient Humidity: 0 - 90% (non-condensing)

Power: 115 Vac, 6.9 W, 50/60 Hz; 230 Vac, 7.0 W, 50/60 Hz

Hazardous Location: The TCL sample conditioning sys- tem has no hazardous location approvals.

Pumps:

EN 809:1998

Weight/Shipping Weight: 14 lb/16 lb (6.5 kg/7.5 kg)

SAMPLE REQUIREMENTS

Inlet Connection: compression fitting, accepts 1/4 in. OD tubing

Drain Connection: 3/4 in. barbed fitting (must drain to open atmosphere)

Inlet Pressure: <100 psig (791 kPa abs)

Flow: at least 0.25 gph (15 mL/min)

Temperature: 32 - 122°F (0 - 50°C)

Total Alkalinity: <300 mg/L as CaCO3. For samples con- taining <50 mg/L alkalinity, consult the factory.

SAMPLE CONDITIONING SYSTEM

Reagent: Potassium iodide in vinegar.

Reagent Usage: 5 gallons lasts approximately 60 days.

Reagent Pump: Fixed speed peristaltic pump, about 0.2 mL/min

Sample Pump: Fixed speed peristaltic pump, about 11 mL/min

1.3 SPECIFICATIONS — MODEL 1056 ANALYZER

Case: Polycarbonate NEMA 4X/CSA 4 (IP65).

Dimensions: 6.10 x 6.10 x 5.15 in. (155 x 155 x 131 mm)

Conduit openings: Accepts PG13.5 or 1/2 in. conduit fittings

Display: Monochromatic back-lit LCD. Main character height 0.6 in (15mm). Display is user-programable

Languages: English, German, Italian, Spanish, French, Portuguese

Ambient temperature and humidity: 32 to 131°F (0 to 55°C); RH 5 to 95% (con-condensing)

Storage temperature: -4 to 140°F (-20°C and 60°C)

Power: Code -01: 115/230 VAC ±15%, 50/60 Hz. 10 W. Code -03: 85 to 265 VAC, 47.5 to 65.0 Hz, 15 W (includes four relays)

Equipment protected by double insulation

Hazardous Location Approvals - Applies to analyzer only.

Class I, Division 2, Groups A, B, C, & D

Class Il, Division 2, Groups E, F, & D

Class Ill T4 Tamb= 50°C

Evaluated to the ANSI/UL Standards. The ‘C’ and ‘US’ indi- cators adjacent to the CSA Mark signify that the product has been evaluated to the applicable CSA and ANSI/UL Standards, for use in Canada and the U.S. respectively

RFI/EMI: EN-61326

LVD: EN-61010-1

Outputs: Two 4-20 mA or 0-20 mA isolated outputs. Continuously adjustable. Linear or logarithmic. Maximum load 550 ohms. Output dampening with time constant of 5 sec is user-selectable.

Alarms relays (analyzer option -03 only): Four alarm relays for process measurement(s) or temperature. Any relay can be configured as a fault alarm instead of a process alarm. Each relay can be configured inde- pendently and each can be programmed with interval timer settings.

Relays: Form C, SPDT, epoxy sealed

Relay Contact ratings:

5 A at 28 VDC or 300 VAC (resistive) 1/8 HP at 120/240 VAC.

Terminal Connections Rating: Power connector (3-leads):18-12 AWG wire size. Current output con- nectors (2-leads):24-16 AWG wire size. Alarm relay terminal blocks: 18-16 AWG wire size

Weight/Shipping Weight: (rounded up to nearest lb or nearest 0.5 kg): 1.5 kg (3 lb)/2.0 kg (4 lb)

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Contents Total Chlorine Analyzer Electrical Shock Hazard Read this page Before ProceedingPage Rev. Level Date Hazardous Area InstallationModel TCL Total Chlorine Analyzer List of Tables Table of Contents ContdIii List of FiguresPage Model 1056 Chlorine Analyzer Section Description and SpecificationsModel TCL Sample Conditioning System Model 499A CL-02 Sensor Sample Conditioning System GeneralSample Requirements Linearity per ISO 15839 0-10 ppm 2% 0-20 ppm 3% Electrolyte Capacity Approximately 25 mLAccessories Sample Conditioning System Ordering Information and AccessoriesDescription Description Weight Ship WeightPrinciples of Operation Schematic of Sample Conditioning System and AnalyzerUnpacking and Inspection InstallationInstallation Panel Mounting Dimensions Pipe Mount Wall / Surface MountInstall the Sensor Install the Sample Conditioning EnclosureTCL Case Dimensions Prepare Analyzer Conduit Openings WiringProvide Power to the Sample Conditioning System Analog output wiring PowerAlarm wiring Sensor WiringPpm mg/L Apply Power to the Analyzer and Complete Quick StartEnglish Total ChlorineTemp Units Menu Tree Start Sample Flow START-UPPrepare the Reagent Zero the SensorDisplay Display and OperationKeypad Range Programming the ANALYZER-TUTORIALCalibrate OutputsSecurity Output Range O1 S1 4mA 0.000 ppmO1 S1 20mA 08.50 ppm O2 S1 4mA 0.0C O2 S1 20mA 100.0CHold Using HoldFormat, Language, Warning, and Contrast Configuring the Main DisplayMain Format Language English ContrastProgramming the Analyzer Default SettingsMeasurement Chlorine Default Settings ChoicesSecurity Code Default SettingsChoices Default Temperature related settingsDefinitions CONFIGURING, RANGING, and Simulating OutputsOutputs First Assign ConfigureProgramOutput O1 S1 20mA 10.00 ppm O2 S1 4mA O2 S1 20mA Configure Simulate Output ConfigureProcedure Ranging Outputs Output Output RangeOutput Configure SimulateConfiguring Alarms and Assigning Setpoints RangeSimulateDefinitions Alarm AlarmsConfigure/Setpoint Don’t Simulate Alarms Configure/SetpointAlarm Simulate Alarm SimulateProcedure Synchronizing Timers Alarms Configure/Setpoint SimulateSynch Timers Yes Configuring the MeasurementSensor1Sensor MeasurementTemperature UnitsUnitsC S1 Temp Comp Auto Configuring Temperature Related SettingsProgram Outputs Alarms Measurement TemperatureSecurity Configuring Security SettingsProgram Alarms Measurement Temperature SecurityReset Analyzer Resetting the AnalyzerProgram Temperature Security Diagnostics Reset AnalyzerHart Digital CommunicationsIntroduction Calibrating TemperatureCalibration S1 Calibration Temperature S1 Calibration + 25.0CProcedure Calibrate SensorSensor11 OutputDetermination of Total Chlorine Calibrating Total ChlorineChoose Total Chlorine Procedure Zeroing the SensorSensor Temperature S1 Calibration ZeroZeroCalCal Process CalS1 Zero Cal Sensor zero failed Press Exit Calibrate?MA Output Cal Meter 000 mA Calibrating Analog OutputsCalibrate? Sensor OutputOutput Trim Complete Analyzer MaintenanceGeneral Cleaning the membraneReplacing the membrane and electrolyte solution Total Chlorine SensorSensor Parts Spare Parts Sample and reagent tubing ReagentReplacing Sample Tubing Peristaltic pump tubing Model TCL Replacing the air pump Replacing the air pump diaphragm and check valves Description Replacement Parts and Reagent for Sample Conditioning SystemOverview Section TroubleshootingUsing the Diagnostic Feature FaultsHardware Error Troubleshooting When a Fault Message is ShowingFault message Explanation Section Sensor RTD Open Sensor CPU ErrorSensor ADC Error Sensor IncompatibleSensor Negative Reading Troubleshooting When a Warning Message is ShowingExplanation Section Sensor Need Factory CalZero current is unstable Troubleshooting When no Error Message is ShowingProblem See Section Zero current is too highSensitivity is low or readings are low Readings drift Cath Simulating InputsAnod Simulating temperature Simulating TemperatureSection Return of Material Warranty RepairNON-WARRANTY Repair Return of Material WarrantySpecifications subject to change without notice

TCL specifications

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