Emerson Essential Instructions for Safe Use of Rosemount TCL Converter Box
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ESSENTIAL INSTRUCTIONS

READ THIS PAGE BEFORE PROCEEDING!

Rosemount Analytical designs, manufactures, and tests its products to meet many national and international stan- dards. Because these instruments are sophisticated techni- cal products, you must properly install, use, and maintain them to ensure they continue to operate within their normal specifications. The following instructions must be adhered to and integrated into your safety program when installing, using, and maintaining Rosemount Analytical products. Failure to follow the proper instructions may cause any one of the following situations to occur: Loss of life; personal injury; property damage; damage to this instrument; and warranty invalidation.

•Read all instructions prior to installing, operating, and servicing the product. If this Instruction Manual is not the correct manual, telephone 1-800-654-7768 and the requested manual will be provided. Save this Instruction Manual for future reference.

•If you do not understand any of the instructions, contact your Rosemount representative for clarification.

•Follow all warnings, cautions, and instructions marked on and supplied with the product.

•Inform and educate your personnel in the proper installa- tion, operation, and maintenance of the product.

•Install your equipment as specified in the Installation Instructions of the appropriate Instruction Manual and per applicable local and national codes. Connect all products to the proper electrical and pressure sources.

•To ensure proper performance, use qualified personnel to install, operate, update, program, and maintain the product.

•When replacement parts are required, ensure that quali- fied people use replacement parts specified by Rosemount. Unauthorized parts and procedures can affect the product’s performance and place the safe oper- ation of your process at risk. Look alike substitutions may result in fire, electrical hazards, or improper operation.

•Ensure that all equipment doors are closed and protec- tive covers are in place, except when maintenance is being performed by qualified persons, to prevent electri- cal shock and personal injury.

Emerson Process Management

2400 Barranca Parkway

Irvine, CA 92606 USA

Tel: (949) 757-8500

Fax: (949) 474-7250

http://www.raihome.com

WARNING

ELECTRICAL SHOCK HAZARD

Making cable connections to and servicing this instrument require access to shock haz- ard level voltages which can cause death or serious injury.

Be sure to disconnect all hazardous voltage before opening the enclosure.

Relay contacts made to separate power sources must be disconnected before servic- ing.

Electrical installation must be in accordance with the National Electrical Code (ANSI/NFPA-70) and/or any other applicable national or local codes.

Unused cable conduit entries must be securely sealed by non-flammable closures to provide enclosure integrity in compliance with personal safety and environmental pro- tection requirements.

The unused conduit openings need to be sealed with NEMA 4X or IP65 conduit plugs to maintain the ingress protection rating (IP65).

For safety and proper performance this instrument must be connected to a properly grounded three-wire power source.

Proper relay use and configuration is the responsibility of the user.

No external connection to the instrument of more than 69VDC or 43V peak allowed with the exception of power and relay terminals. Any violation will impair the safety protection provided

Do not operate this instrument without front cover secured. Refer installation, operation and servicing to qualified personnel.

WARNING

This product is not intended for use in the light indus- trial, residential or commercial environment, per the instrument’s certification to EN50081-2.

© Rosemount Analytical Inc. 2011

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Contents Total Chlorine Analyzer Read this page Before Proceeding Electrical Shock HazardPage Hazardous Area Installation Rev. Level DateModel TCL Total Chlorine Analyzer Table of Contents Contd List of TablesList of Figures IiiPage Model 1056 Chlorine Analyzer Section Description and SpecificationsModel TCL Sample Conditioning System Model 499A CL-02 Sensor Sample Conditioning System GeneralSample Requirements Electrolyte Capacity Approximately 25 mL Linearity per ISO 15839 0-10 ppm 2% 0-20 ppm 3%Ordering Information and Accessories Accessories Sample Conditioning SystemDescription Weight Ship Weight DescriptionSchematic of Sample Conditioning System and Analyzer Principles of OperationUnpacking and Inspection InstallationInstallation Panel Mounting Dimensions Wall / Surface Mount Pipe MountInstall the Sample Conditioning Enclosure Install the SensorTCL Case Dimensions Prepare Analyzer Conduit Openings WiringProvide Power to the Sample Conditioning System Power Analog output wiringSensor Wiring Alarm wiringTotal Chlorine Apply Power to the Analyzer and Complete Quick StartEnglish Ppm mg/LTemp Units Menu Tree Zero the Sensor START-UPPrepare the Reagent Start Sample FlowDisplay and Operation DisplayKeypad Outputs Programming the ANALYZER-TUTORIALCalibrate RangeO2 S1 4mA 0.0C O2 S1 20mA 100.0C Output Range O1 S1 4mA 0.000 ppmO1 S1 20mA 08.50 ppm SecurityUsing Hold HoldLanguage English Contrast Configuring the Main DisplayMain Format Format, Language, Warning, and ContrastDefault Settings Programming the AnalyzerDefault Settings Choices Measurement ChlorineTemperature related settings Default SettingsChoices Default Security CodeDefinitions CONFIGURING, RANGING, and Simulating OutputsOutputs First Assign ConfigureProgramOutput Output Output Range Configure Simulate Output ConfigureProcedure Ranging Outputs O1 S1 20mA 10.00 ppm O2 S1 4mA O2 S1 20mARangeSimulate Configure SimulateConfiguring Alarms and Assigning Setpoints OutputDefinitions Alarm AlarmsConfigure/Setpoint Simulate Alarms Configure/SetpointAlarm Simulate Alarm Don’t SimulateConfiguring the Measurement Alarms Configure/Setpoint SimulateSynch Timers Yes Procedure Synchronizing TimersMeasurement Sensor1SensorTemperature Configuring Temperature Related SettingsProgram Outputs Alarms Measurement Temperature UnitsUnitsC S1 Temp Comp AutoSecurity Configuring Security SettingsProgram Alarms Measurement Temperature SecurityReset Analyzer Resetting the AnalyzerProgram Temperature Security Diagnostics Reset AnalyzerDigital Communications HartIntroduction Calibrating TemperatureCalibration Calibrate SensorSensor11 Output Temperature S1 Calibration + 25.0CProcedure S1 CalibrationCalibrating Total Chlorine Determination of Total ChlorineProcedure Zeroing the Sensor Choose Total ChlorineCalibrate? Temperature S1 Calibration ZeroZeroCalCal Process CalS1 Zero Cal Sensor zero failed Press Exit SensorOutput Calibrating Analog OutputsCalibrate? Sensor MA Output Cal Meter 000 mAOutput Trim Complete Maintenance AnalyzerTotal Chlorine Sensor Cleaning the membraneReplacing the membrane and electrolyte solution GeneralSensor Parts Spare Parts Reagent Sample and reagent tubingReplacing Sample Tubing Peristaltic pump tubing Model TCL Replacing the air pump Replacing the air pump diaphragm and check valves Replacement Parts and Reagent for Sample Conditioning System DescriptionFaults Section TroubleshootingUsing the Diagnostic Feature OverviewHardware Error Troubleshooting When a Fault Message is ShowingFault message Explanation Section Sensor Incompatible Sensor CPU ErrorSensor ADC Error Sensor RTD OpenSensor Need Factory Cal Troubleshooting When a Warning Message is ShowingExplanation Section Sensor Negative ReadingZero current is too high Troubleshooting When no Error Message is ShowingProblem See Section Zero current is unstableSensitivity is low or readings are low Readings drift Cath Simulating InputsAnod Simulating Temperature Simulating temperatureSection Return of Material Warranty RepairNON-WARRANTY Repair Warranty Return of MaterialSpecifications subject to change without notice

TCL specifications

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