Emerson TCL instruction manual Installation, Unpacking and Inspection

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MODEL TCL

SECTION 3

 

INSTALLATION

SECTION 3. INSTALLATION

3.1 UNPACKING AND INSPECTION

Inspect the shipping containers. If there is damage, contact the shipper immediately for instructions. Save the boxes. If there is no apparent damage, unpack the containers. Be sure all items shown on the packing list are pres- ent. If items are missing, notify Rosemount Analytical immediately.

3.2 INSTALLATION.

3.2.1 General Information

1.Although the analyzer and sample conditioning system are suitable for outdoor use, do not install them in direct sunlight or in areas of extreme temperature.

CAUTION

The TCL Total Chlorine sample conditioning system

is NOT suitable for use in hazardous areas.

2.Install the analyzer and sample conditioning system in an area where vibration and electromagnetic and radio frequency interference are minimized or absent.

3.Keep the analyzer and sensor wiring at least one foot from high voltage conductors. Be sure there is easy access to the analyzer and sample conditioning system.

4.The analyzer is suitable for panel, pipe or wall mounting. The sample conditioning enclosure must be mount- ed on a wall. Provide adequate room beneath the enclosure for the 5-gallon reagent carboy.

5.Be sure that the distance between the analyzer and sample conditioning cabinet does not exceed the length of the sensor cable.

3.2.2 Install the Analyzer

1. Refer to the appropriate figure for installation details.

Type of Mounting

Figure

 

 

Panel

3-1

 

 

Wall or Pipe

3-2

 

 

2.See section 4.1 for more information about the conduit openings.

3.See Section 4.2 for wiring instructions.

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Contents Total Chlorine Analyzer Read this page Before Proceeding Electrical Shock HazardPage Hazardous Area Installation Rev. Level DateModel TCL Total Chlorine Analyzer Table of Contents Contd List of TablesList of Figures IiiPage Model TCL Sample Conditioning System Section Description and SpecificationsModel 1056 Chlorine Analyzer Model 499A CL-02 Sensor Sample Requirements GeneralSample Conditioning System Electrolyte Capacity Approximately 25 mL Linearity per ISO 15839 0-10 ppm 2% 0-20 ppm 3%Ordering Information and Accessories Accessories Sample Conditioning SystemDescription Weight Ship Weight DescriptionSchematic of Sample Conditioning System and Analyzer Principles of OperationInstallation InstallationUnpacking and Inspection Panel Mounting Dimensions Wall / Surface Mount Pipe MountInstall the Sample Conditioning Enclosure Install the SensorTCL Case Dimensions Provide Power to the Sample Conditioning System WiringPrepare Analyzer Conduit Openings Power Analog output wiringSensor Wiring Alarm wiringApply Power to the Analyzer and Complete Quick Start EnglishTotal Chlorine Ppm mg/LTemp Units Menu Tree START-UP Prepare the ReagentZero the Sensor Start Sample FlowDisplay and Operation DisplayKeypad Programming the ANALYZER-TUTORIAL CalibrateOutputs RangeOutput Range O1 S1 4mA 0.000 ppm O1 S1 20mA 08.50 ppmO2 S1 4mA 0.0C O2 S1 20mA 100.0C SecurityUsing Hold HoldConfiguring the Main Display Main FormatLanguage English Contrast Format, Language, Warning, and ContrastDefault Settings Programming the AnalyzerDefault Settings Choices Measurement ChlorineDefault Settings Choices DefaultTemperature related settings Security CodeOutputs First CONFIGURING, RANGING, and Simulating OutputsDefinitions ProgramOutput ConfigureAssign Configure Simulate Output Configure Procedure Ranging OutputsOutput Output Range O1 S1 20mA 10.00 ppm O2 S1 4mA O2 S1 20mAConfigure Simulate Configuring Alarms and Assigning SetpointsRangeSimulate OutputDefinitions Configure/Setpoint AlarmsAlarm Alarms Configure/Setpoint Alarm Simulate AlarmSimulate Don’t SimulateAlarms Configure/Setpoint Simulate Synch Timers YesConfiguring the Measurement Procedure Synchronizing TimersMeasurement Sensor1SensorConfiguring Temperature Related Settings Program Outputs Alarms MeasurementTemperature Temperature UnitsUnitsC S1 Temp Comp AutoConfiguring Security Settings Program Alarms Measurement TemperatureSecurity SecurityResetting the Analyzer Program Temperature Security DiagnosticsReset Analyzer Reset AnalyzerDigital Communications HartCalibration Calibrating TemperatureIntroduction Temperature S1 Calibration + 25.0C ProcedureCalibrate SensorSensor11 Output S1 CalibrationCalibrating Total Chlorine Determination of Total ChlorineProcedure Zeroing the Sensor Choose Total ChlorineTemperature S1 Calibration ZeroZeroCalCal Process Cal S1 Zero Cal Sensor zero failed Press ExitCalibrate? SensorCalibrating Analog Outputs Calibrate? SensorOutput MA Output Cal Meter 000 mAOutput Trim Complete Maintenance AnalyzerCleaning the membrane Replacing the membrane and electrolyte solutionTotal Chlorine Sensor GeneralSensor Parts Spare Parts Reagent Sample and reagent tubingReplacing Sample Tubing Peristaltic pump tubing Model TCL Replacing the air pump Replacing the air pump diaphragm and check valves Replacement Parts and Reagent for Sample Conditioning System DescriptionSection Troubleshooting Using the Diagnostic FeatureFaults OverviewFault message Explanation Section Troubleshooting When a Fault Message is ShowingHardware Error Sensor CPU Error Sensor ADC ErrorSensor Incompatible Sensor RTD OpenTroubleshooting When a Warning Message is Showing Explanation SectionSensor Need Factory Cal Sensor Negative ReadingTroubleshooting When no Error Message is Showing Problem See SectionZero current is too high Zero current is unstableSensitivity is low or readings are low Readings drift Anod Simulating InputsCath Simulating Temperature Simulating temperatureNON-WARRANTY Repair Warranty RepairSection Return of Material Warranty Return of MaterialSpecifications subject to change without notice

TCL specifications

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