Emerson TCL instruction manual Rev. Level Date, Hazardous Area Installation

Page 4

DANGER

HAZARDOUS AREA INSTALLATION

Installations near flammable liquids or in haz- ardous area locations must be carefully eval- uated by qualified on site safety personnel. This device is not Intrinsically Safe or Explosion Proof.

To secure and maintain an intrinsically safe installation, the certified safety barrier, trans- mitter, and sensor combination must be used. The installation system must comply with the governing approval agency (FM, CSA or BASEEFA/CENELEC) hazardous area classification requirements. Consult your analyzer/transmitter instruction manual for details.

Proper installation, operation and servicing of this device in a Hazardous Area Instal- lation is entirely the responsibility of the user.

CAUTION

SENSOR/PROCESS APPLICATION COMPATIBILITY

Wetted materials may not be compatible with process composition and operating conditions. Application compatibility is entirely the responsibility of the user.

About This Document

This manual contains instructions for installation and operation of the Model TCL1056 Total Chlorine Analyzer.

The following list provides notes concerning all revisions of this document.

Rev. Level

Date

Notes

A

7/07

This is the initial release of the product manual. The manual

 

 

has been reformatted to reflect the Emerson documentation

 

 

style and updated to reflect any changes in the product offering.

B

11/07

Page 3 additions to 1.3 Specifications, page 5 changes to the

 

 

Analyzer (option selection) table, page 14 updated the caution

 

 

box and page 15 updated section 4.3.3.

C

7/10

Updated DNV logo.

D

5/11

Revised Sec. 1, specs 1.3, replaced fig 3-3, revised sec. 4.3.3

 

 

wiring, replaced fig 4.4. add to digital communication sec 8.0,

 

 

revise sec. 11.6.

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Contents Total Chlorine Analyzer Read this page Before Proceeding Electrical Shock HazardPage Hazardous Area Installation Rev. Level DateModel TCL Total Chlorine Analyzer Table of Contents Contd List of TablesList of Figures IiiPage Model TCL Sample Conditioning System Section Description and SpecificationsModel 1056 Chlorine Analyzer Model 499A CL-02 Sensor Sample Requirements GeneralSample Conditioning System Electrolyte Capacity Approximately 25 mL Linearity per ISO 15839 0-10 ppm 2% 0-20 ppm 3%Ordering Information and Accessories Accessories Sample Conditioning SystemDescription Weight Ship Weight DescriptionSchematic of Sample Conditioning System and Analyzer Principles of OperationInstallation InstallationUnpacking and Inspection Panel Mounting Dimensions Wall / Surface Mount Pipe MountInstall the Sample Conditioning Enclosure Install the SensorTCL Case Dimensions Provide Power to the Sample Conditioning System WiringPrepare Analyzer Conduit Openings Power Analog output wiringSensor Wiring Alarm wiringApply Power to the Analyzer and Complete Quick Start EnglishTotal Chlorine Ppm mg/LTemp Units Menu Tree START-UP Prepare the ReagentZero the Sensor Start Sample FlowDisplay and Operation DisplayKeypad Programming the ANALYZER-TUTORIAL CalibrateOutputs RangeOutput Range O1 S1 4mA 0.000 ppm O1 S1 20mA 08.50 ppmO2 S1 4mA 0.0C O2 S1 20mA 100.0C SecurityUsing Hold HoldConfiguring the Main Display Main FormatLanguage English Contrast Format, Language, Warning, and ContrastDefault Settings Programming the AnalyzerDefault Settings Choices Measurement ChlorineDefault Settings Choices DefaultTemperature related settings Security CodeOutputs First CONFIGURING, RANGING, and Simulating OutputsDefinitions ProgramOutput ConfigureAssign Configure Simulate Output Configure Procedure Ranging OutputsOutput Output Range O1 S1 20mA 10.00 ppm O2 S1 4mA O2 S1 20mAConfigure Simulate Configuring Alarms and Assigning SetpointsRangeSimulate OutputDefinitions Configure/Setpoint AlarmsAlarm Alarms Configure/Setpoint Alarm Simulate AlarmSimulate Don’t SimulateAlarms Configure/Setpoint Simulate Synch Timers YesConfiguring the Measurement Procedure Synchronizing TimersMeasurement Sensor1SensorConfiguring Temperature Related Settings Program Outputs Alarms MeasurementTemperature Temperature UnitsUnitsC S1 Temp Comp AutoConfiguring Security Settings Program Alarms Measurement TemperatureSecurity SecurityResetting the Analyzer Program Temperature Security DiagnosticsReset Analyzer Reset AnalyzerDigital Communications HartCalibration Calibrating TemperatureIntroduction Temperature S1 Calibration + 25.0C ProcedureCalibrate SensorSensor11 Output S1 CalibrationCalibrating Total Chlorine Determination of Total ChlorineProcedure Zeroing the Sensor Choose Total ChlorineTemperature S1 Calibration ZeroZeroCalCal Process Cal S1 Zero Cal Sensor zero failed Press ExitCalibrate? SensorCalibrating Analog Outputs Calibrate? SensorOutput MA Output Cal Meter 000 mAOutput Trim Complete Maintenance AnalyzerCleaning the membrane Replacing the membrane and electrolyte solutionTotal Chlorine Sensor GeneralSensor Parts Spare Parts Reagent Sample and reagent tubingReplacing Sample Tubing Peristaltic pump tubing Model TCL Replacing the air pump Replacing the air pump diaphragm and check valves Replacement Parts and Reagent for Sample Conditioning System DescriptionSection Troubleshooting Using the Diagnostic FeatureFaults OverviewFault message Explanation Section Troubleshooting When a Fault Message is ShowingHardware Error Sensor CPU Error Sensor ADC ErrorSensor Incompatible Sensor RTD OpenTroubleshooting When a Warning Message is Showing Explanation SectionSensor Need Factory Cal Sensor Negative ReadingTroubleshooting When no Error Message is Showing Problem See SectionZero current is too high Zero current is unstableSensitivity is low or readings are low Readings drift Anod Simulating InputsCath Simulating Temperature Simulating temperatureNON-WARRANTY Repair Warranty RepairSection Return of Material Warranty Return of MaterialSpecifications subject to change without notice

TCL specifications

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