Emerson TCL instruction manual Calibration, Introduction, Calibrating Temperature

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MODEL TCL

SECTION 9

 

CALIBRATION

SECTION 9. CALIBRATION

9.1 INTRODUCTION

The calibrate menu allows the user to do the following:

1.Calibrate the temperature sensing element in the total chlorine sensor.

2.Calibrate the chlorine sensor.

3.Calibrate the analog outputs.

9.2 CALIBRATING TEMPERATURE

9.2.1 Purpose

The total chlorine sensor is a membrane-covered amperometric sensor. As the sensor operates, iodine, produced by the reaction between total chlorine and the vinegar/potassium iodide reagent, diffuses through the membrane and is consumed at an electrode immediately behind the membrane. The reaction produces a current that depends on the rate at which iodine diffuses through the membrane. The diffusion rate, in turn, depends on the concentra- tion of the iodine and how easily it passes through the membrane (the membrane permeability). Because membrane permeability is a function of temperature, the sensor current will change if either the concentration or temperature changes. To account for changes in sensor current caused by temperature alone, the analyzer automatically applies a membrane permeability correction. The membrane permeability changes about 3%/°C at 25°C, so a 1°C error in temperature produces about a 3% error in the reading.

Without calibration the accuracy of the temperature measurement is about ±0.4°C. Calibrate the sensor/analyzer

unit if...

1.±0.4°C accuracy is not acceptable

2.the temperature measurement is suspected of being in error. Calibrate temperature by making the analyzer reading match the temperature measured with a standard thermometer.

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Contents Total Chlorine Analyzer Read this page Before Proceeding Electrical Shock HazardPage Hazardous Area Installation Rev. Level DateModel TCL Total Chlorine Analyzer Table of Contents Contd List of TablesList of Figures IiiPage Model 1056 Chlorine Analyzer Section Description and SpecificationsModel TCL Sample Conditioning System Model 499A CL-02 Sensor Sample Conditioning System GeneralSample Requirements Electrolyte Capacity Approximately 25 mL Linearity per ISO 15839 0-10 ppm 2% 0-20 ppm 3%Ordering Information and Accessories Accessories Sample Conditioning SystemDescription Weight Ship Weight DescriptionSchematic of Sample Conditioning System and Analyzer Principles of OperationUnpacking and Inspection InstallationInstallation Panel Mounting Dimensions Wall / Surface Mount Pipe MountInstall the Sample Conditioning Enclosure Install the SensorTCL Case Dimensions Prepare Analyzer Conduit Openings WiringProvide Power to the Sample Conditioning System Power Analog output wiringSensor Wiring Alarm wiringTotal Chlorine Apply Power to the Analyzer and Complete Quick StartEnglish Ppm mg/LTemp Units Menu Tree Zero the Sensor START-UPPrepare the Reagent Start Sample FlowDisplay and Operation DisplayKeypad Outputs Programming the ANALYZER-TUTORIALCalibrate RangeO2 S1 4mA 0.0C O2 S1 20mA 100.0C Output Range O1 S1 4mA 0.000 ppmO1 S1 20mA 08.50 ppm SecurityUsing Hold HoldLanguage English Contrast Configuring the Main DisplayMain Format Format, Language, Warning, and ContrastDefault Settings Programming the AnalyzerDefault Settings Choices Measurement ChlorineTemperature related settings Default SettingsChoices Default Security CodeDefinitions CONFIGURING, RANGING, and Simulating OutputsOutputs First Assign ConfigureProgramOutput Output Output Range Configure Simulate Output ConfigureProcedure Ranging Outputs O1 S1 20mA 10.00 ppm O2 S1 4mA O2 S1 20mARangeSimulate Configure SimulateConfiguring Alarms and Assigning Setpoints OutputDefinitions Alarm AlarmsConfigure/Setpoint Simulate Alarms Configure/SetpointAlarm Simulate Alarm Don’t SimulateConfiguring the Measurement Alarms Configure/Setpoint SimulateSynch Timers Yes Procedure Synchronizing TimersMeasurement Sensor1SensorTemperature Configuring Temperature Related SettingsProgram Outputs Alarms Measurement Temperature UnitsUnitsC S1 Temp Comp AutoSecurity Configuring Security SettingsProgram Alarms Measurement Temperature SecurityReset Analyzer Resetting the AnalyzerProgram Temperature Security Diagnostics Reset AnalyzerDigital Communications HartIntroduction Calibrating TemperatureCalibration Calibrate SensorSensor11 Output Temperature S1 Calibration + 25.0CProcedure S1 CalibrationCalibrating Total Chlorine Determination of Total ChlorineProcedure Zeroing the Sensor Choose Total ChlorineCalibrate? Temperature S1 Calibration ZeroZeroCalCal Process CalS1 Zero Cal Sensor zero failed Press Exit SensorOutput Calibrating Analog OutputsCalibrate? Sensor MA Output Cal Meter 000 mAOutput Trim Complete Maintenance AnalyzerTotal Chlorine Sensor Cleaning the membraneReplacing the membrane and electrolyte solution GeneralSensor Parts Spare Parts Reagent Sample and reagent tubingReplacing Sample Tubing Peristaltic pump tubing Model TCL Replacing the air pump Replacing the air pump diaphragm and check valves Replacement Parts and Reagent for Sample Conditioning System DescriptionFaults Section TroubleshootingUsing the Diagnostic Feature OverviewHardware Error Troubleshooting When a Fault Message is ShowingFault message Explanation Section Sensor Incompatible Sensor CPU ErrorSensor ADC Error Sensor RTD OpenSensor Need Factory Cal Troubleshooting When a Warning Message is ShowingExplanation Section Sensor Negative ReadingZero current is too high Troubleshooting When no Error Message is ShowingProblem See Section Zero current is unstableSensitivity is low or readings are low Readings drift Cath Simulating InputsAnod Simulating Temperature Simulating temperatureSection Return of Material Warranty RepairNON-WARRANTY Repair Warranty Return of MaterialSpecifications subject to change without notice

TCL specifications

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