Emerson TCL instruction manual Calibrating Total Chlorine, Determination of Total Chlorine

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MODEL TCL

SECTION 9

 

CALIBRATION

9.3 CALIBRATING TOTAL CHLORINE

9.3.1 Purpose

The continuous determination of total chlorine requires two steps. See Figure 9-1. First, the sample flows into a conditioning system (the Model TCL) where it is treated with acetic acid (vinegar) and potassium iodide. The acid lowers the pH, which allows total chlorine in the sample to quantitatively oxidize the iodide to iodine. The treated sample then flows to the sensor. The sensor is a membrane-covered amperometric sensor, whose output is pro- portional to the concentration of iodine. Because the concentration of iodine is also proportional to the concentra- tion of total chlorine, the analyzer can be calibrated to read total chlorine.

Figure 9-2 shows a typical calibration curve for a total chlorine sensor. Because the sensor really measures iodine, calibrating the sensor requires exposing it to a solution containing no iodine (zero standard) and to a solution con- taining a known amount of iodine (full-scale standard).

The zero standard is necessary because the sensor, even when no iodine is present, generates a small current called the residual or zero current. The analyzer compensates for the residual current by subtracting it from the measured current before converting the result to a total chlorine value. New sensors require zeroing before being placed in service, and sensors should be zeroed whenever the electrolyte solution is replaced. Deionized water is a good zero standard.

Do not zero the sensor by leaving it in the TCL flow cell and turning off reagent injec- tion. Even though no iodine is present, the current measured under these conditions is not the zero current. Instead, it is the slight response of the sensor to total chlorine in the sample. Always use deionized water for zeroing the sensor.

The purpose of the full-scale standard is to establish the slope of the calibration curve. Because stable total chlorine standards do not exist, the sensor must be calibrated against a test run on a grab sample of the process liquid. Several manufacturers offer portable test kits for this purpose. Observe the following pre- cautions when taking and testing the grab sample.

Take the grab sample from a point as close as possible to the inlet of the TCL sample conditioning system.

Total chlorine solutions are unstable. Run the test immediately after taking the sam- ple. Try to calibrate the sensor when the chlorine concentration is at the upper end of the normal operating range.

FIGURE 9-1. Determination of Total Chlorine

FIGURE 9-2. Sensor Current as a Function of Total

Chlorine Concentration

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Contents Total Chlorine Analyzer Read this page Before Proceeding Electrical Shock HazardPage Hazardous Area Installation Rev. Level DateModel TCL Total Chlorine Analyzer Table of Contents Contd List of TablesList of Figures IiiPage Model TCL Sample Conditioning System Section Description and SpecificationsModel 1056 Chlorine Analyzer Model 499A CL-02 Sensor Sample Requirements GeneralSample Conditioning System Electrolyte Capacity Approximately 25 mL Linearity per ISO 15839 0-10 ppm 2% 0-20 ppm 3%Ordering Information and Accessories Accessories Sample Conditioning SystemDescription Weight Ship Weight DescriptionSchematic of Sample Conditioning System and Analyzer Principles of OperationInstallation InstallationUnpacking and Inspection Panel Mounting Dimensions Wall / Surface Mount Pipe MountInstall the Sample Conditioning Enclosure Install the SensorTCL Case Dimensions Provide Power to the Sample Conditioning System WiringPrepare Analyzer Conduit Openings Power Analog output wiringSensor Wiring Alarm wiringApply Power to the Analyzer and Complete Quick Start EnglishTotal Chlorine Ppm mg/LTemp Units Menu Tree START-UP Prepare the ReagentZero the Sensor Start Sample FlowDisplay and Operation DisplayKeypad Programming the ANALYZER-TUTORIAL CalibrateOutputs RangeOutput Range O1 S1 4mA 0.000 ppm O1 S1 20mA 08.50 ppmO2 S1 4mA 0.0C O2 S1 20mA 100.0C SecurityUsing Hold HoldConfiguring the Main Display Main FormatLanguage English Contrast Format, Language, Warning, and ContrastDefault Settings Programming the AnalyzerDefault Settings Choices Measurement ChlorineDefault Settings Choices DefaultTemperature related settings Security CodeOutputs First CONFIGURING, RANGING, and Simulating OutputsDefinitions ProgramOutput ConfigureAssign Configure Simulate Output Configure Procedure Ranging OutputsOutput Output Range O1 S1 20mA 10.00 ppm O2 S1 4mA O2 S1 20mAConfigure Simulate Configuring Alarms and Assigning SetpointsRangeSimulate OutputDefinitions Configure/Setpoint AlarmsAlarm Alarms Configure/Setpoint Alarm Simulate AlarmSimulate Don’t SimulateAlarms Configure/Setpoint Simulate Synch Timers YesConfiguring the Measurement Procedure Synchronizing TimersMeasurement Sensor1SensorConfiguring Temperature Related Settings Program Outputs Alarms MeasurementTemperature Temperature UnitsUnitsC S1 Temp Comp AutoConfiguring Security Settings Program Alarms Measurement TemperatureSecurity SecurityResetting the Analyzer Program Temperature Security DiagnosticsReset Analyzer Reset AnalyzerDigital Communications HartCalibration Calibrating TemperatureIntroduction Temperature S1 Calibration + 25.0C ProcedureCalibrate SensorSensor11 Output S1 CalibrationCalibrating Total Chlorine Determination of Total ChlorineProcedure Zeroing the Sensor Choose Total ChlorineTemperature S1 Calibration ZeroZeroCalCal Process Cal S1 Zero Cal Sensor zero failed Press ExitCalibrate? SensorCalibrating Analog Outputs Calibrate? SensorOutput MA Output Cal Meter 000 mAOutput Trim Complete Maintenance AnalyzerCleaning the membrane Replacing the membrane and electrolyte solutionTotal Chlorine Sensor GeneralSensor Parts Spare Parts Reagent Sample and reagent tubingReplacing Sample Tubing Peristaltic pump tubing Model TCL Replacing the air pump Replacing the air pump diaphragm and check valves Replacement Parts and Reagent for Sample Conditioning System DescriptionSection Troubleshooting Using the Diagnostic FeatureFaults OverviewFault message Explanation Section Troubleshooting When a Fault Message is ShowingHardware Error Sensor CPU Error Sensor ADC ErrorSensor Incompatible Sensor RTD OpenTroubleshooting When a Warning Message is Showing Explanation SectionSensor Need Factory Cal Sensor Negative ReadingTroubleshooting When no Error Message is Showing Problem See SectionZero current is too high Zero current is unstableSensitivity is low or readings are low Readings drift Anod Simulating InputsCath Simulating Temperature Simulating temperatureNON-WARRANTY Repair Warranty RepairSection Return of Material Warranty Return of MaterialSpecifications subject to change without notice

TCL specifications

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