Woods Equipment BH6000 manual Owner Service, Relief Valve, Hydraulic Hoses and Fittings

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OWNER SERVICE

The information in this section is written for operators who possess basic mechanical skills. If you need help, your dealer has trained service technicians available. For your protection, read and follow the safety informa- tion in this manual.

„Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death.

„Make sure that all operating and service person- nel know that if hydraulic fluid penetrates skin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan- grene, serious injury, or death will result. CON-

TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES. DO NOT DELAY.

„Before working on backhoe, extend boom and dipperstick and place bucket on ground. Make sure that all system pressure has been relieved by oper- ating controls before maintenance, service, or dis- connecting any hydraulic lines.

CAUTION

„Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

RELIEF VALVE

This valve is pre-set at the factory to prevent system pressure from exceeding 2000 psi. Do not attempt to reset the valve for open-center hydraulic systems. If valve is malfunctioning, replace it with an authorized factory replacement part or have service done by a qualified dealer.

Figure 15. Relief Valve

HYDRAULIC HOSES AND FITTINGS

NOTICE

Fittings with O-rings and flange do not require additional sealant; replace damaged O-rings.

Hydraulic hoses are severely worked on a backhoe. Examine them daily and replace if necessary. Hose routing is very important. Make certain hoses can move freely, without kinking, and cannot be damaged or cut by backhoe action.

When tightening hoses and fittings, always use two wrenches: one to hold hose and one to tighten fitting. This will prevent hose from twisting and kinking.

Always back locknut off and screw fitting all the way in for fittings that use O-rings for sealing. Then hold in position and tighten locknut.

MAN0306 (Rev. 5/23/2008)

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Contents Backhoe To the Dealer IntroductionTable of Contents English Metric Bucket Description Illustration BH6000 SpecificationsIntroduction Backhoe Components General InformationTraining SafetySafety Rules InstallationTransportation OperationStorage MaintenanceLock Safety & Instructional DecalsCrushing Hazard Operation OperationControl Handle Operation Position the MachineTrenching and Excavating Start ExcavationFill Bucket Dump and Return CycleThumb Operation Side Slope Trenching or ExcavatingTransport Transport and Swing Lock InstallationTransport Backhoe and Tractor on a Trailer Backhoe Tie Down Location Remove and Store BackhoePRE-OPERATION Check List Owners Responsibility Hydraulic Hoses and Fittings Owner ServiceOwner Service Relief ValveLubrication Points LubricationPeriodically or Before Extended Storage TroubleshootingCleaning After Each UseDealer Service Dealer ServiceHydraulic Valve Repair Disassemble Spool RepairAssemble Boom, Dipperstick, Bucket & Stabilizer Cylinders Adjust Control Valve LinkageHydraulic Cylinder Repair General Hydraulic Repair InformationSwing Cylinder Install Stabilizer AssemblyAssembly General Assembly InstructionsInstall Backhoe Brackets Install Dipperstick CylinderInstall Bucket Install Hydraulic HosesStabilizer Pad Point Down Install Optional Stabilizer Street PADDelivery Check List DEALER’S Responsibility Dealer Check ListsDealer Check List PRE-DELIVERY Check List DEALER’S ResponsibilityMAN0306 Rev /23/2008 Parts Parts IndexBH6000 Main Frame Assembly Part QTY Description BH6000 Dipperstick Assembly BH6000 Boom Assembly BH6000 Cylinders BH6000 Valve Controls & HardwareBH6000 Control Valve BH6000 Hoses & Fittings Optional Stabilizer Street PAD BH6000 Hoses & Fittings Parts ListBH6000 Mechanical Thumb Metric Series Bolt Torque ChartSAE Series Torque Chart AppendixAbbreviations Bolt Size ChartIndex IndexWarranty Rev /23/2005 MAN0306