Teledyne 05386D manual Checking Analyzer Flow Rate, Replacing the Converter

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Model 200EU-NOy Option Manual Addendum

6.3 Checking Analyzer Flow Rate

The external sample pump is capable of maintaining the reaction cell pressure at less than 5.0 In-Hg-A. If a higher pressure is noted, the pump may need servicing. Check the pump and pneumatic system for leaks or rebuild pump.

CAUTION!

Never operate the analyzer without the ozone destruct component properly seated and connected within the pneumatic path. The ozone destruct is integrated into the converter case, at the exhaust of the reaction cell, inside the instrument.

The sample flow as measured at ports “TO CONV/NO IN” and “FROM CONV/NOy IN” at the rear of the analyzer should be 1000 100 cc/min.

See Figure 1 for component locations.

6.4 Replacing the Converter

The heater, thermocouple, and converter assembly is designed to be replaced as a single unit. Check Figure 3 for component location.

CAUTION!

The converter operates at 315￿C. Severe burns can result if not enough time is allowed for the assembly to cool. Do not handle assembly until it is at room temperature.

1.Turn off the power to the bypass pump at the chassis front panel

2.Allow the converter to cool.

3.Disconnect the gas fittings and power cable from the can.

4.Remove the entire assembly from the chassis.

a.Remove the pneumatic fittings.

b.Remove the converter assembly from the chassis by loosening the 4 captive screws that secures the assembly to the chassis.

5.Remove bottom bracket and re-attach it to the replacement converter assembly.

6.Install the assembly back into the analyzer.

7.Re-attach the electrical and pneumatic fittings. Leak check the assembly when completed.

8.Turn the power back on. The insulation can emit a burnt odor for the first 24 hours;

this is normal. Allow the converter to burn-in for 24 hours, then re-calibrate the instrument.

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05386 Rev. D

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Contents M200EU-NOy Converter Page Page Page Safety Messages 05386 Rev. D Table of Contents List of Figures List of TablesIntroduction This page intentionally left blank 05386 Rev. D Electrical and Pneumatic Connections Getting StartedUnpacking Rear Panel Pneumatic Connections Initial Operation Final Test and Calibration ValuesThis page intentionally left blank 05386 Rev. D SPECIFICATIONS, Warranty SpecificationsWarranty Teledyne Advanced Pollution INSTRUMENTATION, INCM200EU-NOYCONVERTER Principle of OperationThis page intentionally left blank 05386 Rev. D Calibration and ZERO/SPAN Checks Calibration or Cal Check Procedure Span Calibration Procedure This page intentionally left blank 05386 Rev. D Maintenance Maintenance ScheduleReplacing the Sample Particulate Filters Replacing the Particulate Filter Checking Analyzer Flow Rate Replacing the ConverterNOy Converter Assembly Inspecting Pneumatic Lines Pneumatics diagram standard and Z/S option Pneumatic diagram OPT 86 option Sample Driers Checking for Leaks This page intentionally left blank 05386 Rev. D TROUBLESHOOTING, Adjustments Operation Verification Diagnostic Techniques Pneumatic system is diagramed 05386 Rev. D Setting the Converter Temperature Bypass Pump Diagnostic ProceduresLOC Lock AH Alarm Electrical Diagram This page intentionally left blank 05386 Rev. D M200EU-NOYSPARE Parts List Description