Teledyne 05386D manual Checking for Leaks

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Model 200EU-NOy Option Manual Addendum

6.6 Checking for Leaks

If a leak checker is not available, it is possible to leak check the instrument using the sample pump plus a shut-off valve.

1.Turn off instrument power and pump power.

2.Cap the sample inlet port, bypass out port, ozone generator air inlet, and zero/span inlets (if Z/S valve option present).

3.Insert a shut-off valve between the sample pump and the exhaust port at the rear of the instrument.

4.Turn on instrument and sample pump power. Set the TEST function to RCEL, which measures the reaction cell pressure. Close the shutoff valve and monitor the cell pressure. The pressure should not drop more than 1"Hg (.5psi) in 5 minutes. If there is a leak, it is not possible to tell where it is located using this method. You can locate the leak by using a pressure leak checker described below.

If you have a leak checker:

1.Turn off instrument power and pump power.

2.Disconnect the sample pump at the rear panel. Cap the sample inlet port, bypass out port, ozone generator air inlet, and zero air inlet (if Z/S valve option present) and connect the leak checker to the instrument exhaust port.

CAUTION!

Pressure must be less than 15 PSI.

3.Pressurize system and check for leaks by watching overall pressure. The pressure should not drop more than 1"Hg (.5psi) in 5 minutes.

If the instrument fails the pressure test, each fitting needs to be leak checked to find the location. Be careful that the system is always pressurized so as not to draw soap solution into the plumbing system. Make sure you dry off any accumulated bubble solution. Start by checking the external fittings first.

05386 Rev. D

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Contents M200EU-NOy Converter Page Page Page Safety Messages 05386 Rev. D Table of Contents List of Tables List of FiguresIntroduction This page intentionally left blank 05386 Rev. D Unpacking Getting StartedElectrical and Pneumatic Connections Rear Panel Pneumatic Connections Final Test and Calibration Values Initial OperationThis page intentionally left blank 05386 Rev. D Specifications SPECIFICATIONS, WarrantyTeledyne Advanced Pollution INSTRUMENTATION, INC WarrantyPrinciple of Operation M200EU-NOYCONVERTERThis page intentionally left blank 05386 Rev. D Calibration and ZERO/SPAN Checks Calibration or Cal Check Procedure Span Calibration Procedure This page intentionally left blank 05386 Rev. D Maintenance Schedule MaintenanceReplacing the Sample Particulate Filters Replacing the Particulate Filter Replacing the Converter Checking Analyzer Flow RateNOy Converter Assembly Inspecting Pneumatic Lines Pneumatics diagram standard and Z/S option Pneumatic diagram OPT 86 option Sample Driers Checking for Leaks This page intentionally left blank 05386 Rev. D TROUBLESHOOTING, Adjustments Operation Verification Diagnostic Techniques Pneumatic system is diagramed 05386 Rev. D Bypass Pump Diagnostic Procedures Setting the Converter TemperatureLOC Lock AH Alarm Electrical Diagram This page intentionally left blank 05386 Rev. D Description M200EU-NOYSPARE Parts List