Star Trac 7080, 7090, 7060, 7070 manual Parts Replacement, Brake PAD Replacement, Chain Replacement

PARTS REPLACEMENT

BRAKE PAD REPLACEMENT

Removal

1.Remove tension from the brake pad by turning the Push Brake System knob counterclockwise, until completely loose.

2.Using the Multi-Purpose Wrench, remove the two bolts supporting the brake pad onto the frame.

Installation

1.Carefully re-install the two bolts through the brake pad bracket onto the frame. Tighten by using the Multi-Purpose Wrench.

NOTE: The rear fender has been removed from Figure 3 to better illustrate the brake pad assembly. This is not required when replacing the brake pad.

CHAIN REPLACEMENT

CAUTION! : DO NO GET YOUR FINGERS CAUGHT IN THE CHAIN OR SPROCKETS FOR IT MAY CAUSE SEVERE BODILY INJURY!

Note: Only a certified Star Trac® technician should perform the following:

1.Remove the chain guard by unscrewing the chain guards screws.

2.Apply tension to the brake knob by turning it all the way clockwise so the flywheel does not turn.

3.Using the 16mm or 5/8” socket and socket wrench, loosen the axle nuts on both sides of the flywheel.

4.Using the 10mm open end wrench, loosen the lock nuts on the chain adjustment screws.

5.Loosen the adjustment screw to allow the slack in the chain.

6.Using a chain break tool, cut the chain open and remove the chain from the brake.

7.Put the new chain on the front sprocket and over the crank arm but not onto the large rear sprocket if the chain contains a master link.

8.Insert the master link and tighten it making sure the two links are joined and flexible.

9.Lift chain up onto the rear large sprocket.

10.Proceed to chain doing the “Chain Adjustment” (Refer to pages 23-24)