Star Trac 7060, 7090, 7080, 7070 manual Assembly, Install the Back Leg

ASSEMBLY

Following these steps in order will minimize the build time and ensure proper assembly.

1.Install the Back Leg

Lift up the rear of the bike frame and place the rear leg assembly in position under the frame, aligning the holes in the leg with the holes in the frame.

Position the leg so the thicker end faces toward the front of the bike

Using the 5mm hex wrench and a 13mm combination wrench insert 2- M10X55mm (rear-most holes) and 2-M10X65mm (front-most holes) button head screws, nuts and washers (under bolt head and nut), to secure the rear leg assembly to the frame.

Tighten all hardware securely using a torque wrench to 85 lbs-in.

2. Install the Handlebar

A.

Insert pop -pin into frame handlebar post. Tightly secure pop -pin into place using multi-wrench.

B.

Position the handlebar post in its upright position (numbers will be right side up).

Insert handlebar water bottle cage into the handlebar post . Secure assembly with the:

∙(2) M8x1.25, 16mm Flat Head Screw

∙5mm Hex Wrench

∙Torque down to 60 lbs-in

∙(1) M8x1.25, 16mm Socket Set Screw

∙4mm Hex Wrench

∙Torque down to 60 lbs-in

C.

Slide the handlebar post into the frame making sure the holes face the front of the bike.

Allow the post to go into the frame all the way in to level 1 and align the pop pin so it snaps into the hole then tighten the pop pin and test for steadiness.

Loosen the pop pin and raise the handlebar to its highest position number 10 and tighten the pop pin and test for steadiness.

Step 1

Step 2A

Step 2B

Step 2C