Woodstock M1036 owner manual Additional Safety Instructions for Micro Mills

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M1036 Micro Mill

Additional Safety Instructions for Micro Mills

READ and understand this entire instruction manual before using this machine. Serious personal injury may occur if safety and operational information is not understood and fol- lowed. DO NOT risk your safety by not reading!

USE this and other machinery with caution and respect. Always consider safety first, as it applies to your individual working conditions. No list of safety guidelines can be complete—every shop environment is different. Failure to follow guidelines could result in serious personal injury, damage to equipment or poor work results.

SAFETY

1.MILL ASSEMBLY. Do not operate until unit is assembled and installed according to instructions.

2.USER TRAINING. This mill is intended to be used by operators who have the proper experience and training with this type of machine. Make sure you understand the use and operation of all controls.

3.MILL INSPECTION. Inspect the mill for damaged or worn parts before operation. Repair damage or perform maintenance immediately. Remove chuck key and any service tools immediately after use.

4.CUTTING TOOL INSPECTION. Inspect drills and end mills for sharpness, chips, or cracks before each use. Replace dull, chipped, or cracked cutting tools immediately. Handle new cutting tools with care. Leading edges are very sharp and can cause lacerations.

5. SECURING WORKPIECE. Never hold a workpiece by hand for any type of machining operation. Hold your workpiece secure with a mill vise, step clamps, etc.

6.CUTTING TOOLS. Use the correct tool for the material you are milling. Make sure that the cutting tool is chucked or secured properly. Cutting tools that are loose or not rotating correctly can come off and cause serious personal injury.

7.CLEARING CHIPS. Turn machine OFF and wait for cutting tool to come to a complete stop before clearing away chips. Chips are sharp. Use a brush or vacuum to remove them.

8. FEED AND SPEED RATES. Research the proper feed and speed rate for the material you are machining. Do not exceed these recommended rates.

9.TURNING OFF MILL. Allow the mill to come to a complete stop before leaving it unattended. DO NOT stop the spindle with your hand.

10.SERVICING MILL. Make sure mill is turned OFF, unplugged, and the mill has come to a complete stop before servicing. Perform routine inspections and correct service related issues promptly.

11.CUTTING FLUIDS. Cutting fluids used for machining may contain hazardous chemicals. Read and understand all user information on the cutting fluid container and take necessary precautions.

12.AVOIDING ENTANGLEMENT. Keep loose clothing articles such as sleeves, belts or jewelry items away from the mill spindle.

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Contents Micro Mill Page Contents Maintenance Introduction SpecificationsWoodstock Technical Support About Your New Micro MillM1036 Controls and features Controls and FeaturesStandard Safety Instructions SafetySafety Additional Safety Instructions for Micro Mills 110V Operation ElectricalExtension Cords GroundingItems Needed for Set Up SET UPUnpacking Bench Mounting Hardware OptionalBox 2 Contents Figure Qty Box 1 Contents Figure QtyInventory Box 1 Tools and Hardware Not Shown QtyCleaning Machine Machine PlacementMounting to Workbench To install the headstock on the column, do these stepsMounting Headstock to Column To mount the mill to the workbench, do these stepsTo install the vise, do these steps To install the compound slide table, do these stepsCompound Slide Table ViseTest Run and Spindle Break-in Operations GeneralTable Travel Graduated Dials BacklashHeadstock Height Digital Height Gauge Downfeed ControlsTo use the downfeed lever, do this step To use the micro downfeed handwheel, do these stepsChanging RPM Depth StopTo set the depth stop, do these steps To change the RPM, do these stepsDrill Chuck To install a drill bit, do these stepsDrill Chuck Removal To remove a drill bit, do these stepsTo install the collet chuck, do these steps To install the collet in the collet chuck, do these stepsCollets Maintenance CleaningTable & Base Cross slide and saddle ways Quill shaft LubricationService To adjust the gibs, do these stepsGibs Unscrew the cap from the motor housing see Figure Fuse ReplacementReplacing Motor Brushes To replace the motor brushes, do these stepsElectrical Components Symptom Possible Cause Corrective Action TroubleshootingParts PART# Description Parts ListFLATWASHER24MM Warranty Comments Warranty RegistrationBOX BELLINGHAM, WA
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