American Dryer AD-120ES manual Steam Damper System

Page 36

a.The pressure of the condensate in the steam supply will cause water hammer and subsequent heat exchanger (steam coil) failure. The steam supply connection into the main supply line must be made

b.The steam supply piping to the dryer must include a 12-inch rise along with a drip trap and check valve. This will prevent any condensate from entering the steam coil.

c.Flexible hoses or couplings must be used. The dryer vibrates slightly when it runs and this will cause the steam coil connections to crack if they are hard piped to the supply and return mains.

d.Shut-off valves for each dryer should be installed in the supply, return, and drip trap return lines. This will allow the dryer to be isolated from the supply and return mains if the dryer needs maintenance work.

e.Install an inverted bucket steam trap and check valve for each unit at least 12-inches below steam coil as close to the coil as possible.

1)A trap with a capacity of 1,200 pounds of condensate per hour at 125 psi is needed for each unit.

f.A 3/4" vacuum breaker should be installed for each unit in the piping. This will prevent the condensing steam from causing a vacuum inside the coil and possibly damaging the coil.

g.The supply and return lines should be insulated. This will save energy and provide for safety of the operator and maintenance personnel.

h.Water pockets in the supply line, caused by low points, will provide wet steam to the coil possibly causin coil damage. ALL horizontal runs of steam supply piping should be pitched 1/4-inch for every one (1) foot back towards the steam supply header causing any condensate in the line to drain to the header. Install a bypass trap in any low point to eliminate wet steam.

STEAM DAMPER SYSTEM

32

Image 36
Contents AD-120ES Retain This Manual In a Safe Place For Future Reference For Your Safety Page Table of Contents Section Important InformationSafety Precautions What to do if YOU Smell GASStandards Specifications / Component Identification SpecificationsADG-120ES ADE-120ES ADS-120ES Component Identification Dryer Front ViewDryer Rear View Installation Procedures Location RequirementsUNPACKING/SETTING UP Leveling Dryer Dryer Enclosure Requirements Fresh AIR Supply Exhaust Requirements General Exhaust Duct Work InformationPage Single Dryer Venting Multiple Dryer Common Venting Page ADG-120ES for GAS Models ADE-120ES for 80 KW Electric Models Page Electrical Information Electrical Service Specifications PER Dryer ADG-120ES Reversing, 3ø GAS ADS-120ES Reversing, 3ø SteamADE-120ES 72 Kw Electric Reversing, 3ø ADE-120ES 80 Kw Electric Reversing, 3ø Page Page GAS Information Gas SupplyType of Gas Page Page Installation Instructions Steam Coil PH LevelSteam Requirements , High Pressure Steam Damper System Steam Damper AIR System Connections Steam Damper System OperationSteam Damper AIR Piston Flow Control Operation Adjustment Preparation for Operation Preoperational Tests Natural GASPage Page Operating Instructions Shut Down Instructions SERVICE/PARTS Information ServiceParts Warranty Information Returning Warranty CardsWarranty Returning Warranty PartsPage Routine Maintenance CleaningDays Adjustments LubricationTroubleshooting No L.E.D. display microprocessor computer models onlyDrive motor not operating does not start Blower motor not operating does not start Microprocessor computer display reads dSFL Microprocessor controller computer display reads doorPage No heat for Steam Models only No heat for Electric Models onlyDryer operates but is taking too long to dry Condensation on main door glassDryer or scraping noise at basket tumbler area Excessive noise and/or vibrationFailed reversing timer for Reversing Models only Drive motor only not operating does not startBlower impellor/fan motor only not operating does not start Heat unit not operating for only one 1 temperature selection Dryer operates but is taking too long to dry loadSail switch is fluttering for GAS and Electric Models only Failed hi-limit thermostat for GAS and Electric Models onlyDryer scraping noise at basket tumbler area Reversing Timer SPIN/DWELL Adjustments Timing LegendProcedure for Functional Check Replacement Components Microprocessor computer BoardDirect Spark Ignition DSI System