American Dryer Corp ID-120 installation manual

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a.The pressure of the condensate in the steam supply will cause water hammer and subsequent heat exchanger (steam coil) failure. The steam supply connection into the main supply line must be made with a minimum 12-inch (30.48 cm) riser. This will prevent any condensate from draining towards the dryer.

b.The steam supply piping to the dryer must include a 12-inch (30.48 cm) rise along with a drip trap and check valve. This will prevent any condensate from entering the steam coil.

c.Flexible hoses or couplings must be used. The dryer vibrates slightly when it runs and this will cause the steam coil connections to crack if they are hard piped to the supply and return mains.

d.Shutoff valves for each dryer should be installed in the supply line, return line, and drip trap return line. This will allow the dryer to be isolated from the supply main and the return main if the dryer needs maintenance work.

e.Install an inverted bucket steam trap and check valve at least 12-inches (30.48 cm) below the steam coil as close to the coil as possible.

1)An inverted bucket steam trap with a capacity of 1,200 lbs (544 kg) of condensate per hour @ 125 PSI (8.62 bars) is required for each unit.

f.The supply line and the return line should be insulated. This will save energy and provide for the safety of the operator and maintenance personnel.

g.Water pockets in the supply line, caused by low points, will provide wet steam to the coil possibly causing steam coil damage. ALL horizontal runs of steam supply piping should be pitched 1/4-inch (6.35 mm) for every 1 foot (0.31 meters) back towards the steam supply header causing the condensate in the line to drain to the header. Install a bypass trap in any low point to eliminate wet steam.

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Contents ID-120 Retain This Manual In a Safe Place For Future Reference Foryour Safety Page Table of Contents Section Procedure for Functional Check of Replacement Important Information Receiving and HandlingSafety Precautions What to do if YOU Smell GASStandards SPECIFICATIONS/COMPONENT Identification Specifications GAS and SteamSpecifications IDG-120 Gas IDS-120 Steam Component Identification Dryer Rear View Illus. No Installation Procedures Location RequirementsUNPACKING/SETTING UP Lift the console module off the dryer base C Dryer Enclosure Requirements Fresh AIR Supply Requirements Exhaust Requirements General Exhaust Ductwork InformationPage Ducting Horizontal and Vertical Page Page Electrical Information Electrical RequirementsID-120 Gas and Steam Only Electrical Connections GAS Information Type of GAS Page Page Steam Information Bars. Refer to Steam DamperAir System Connections, item 4Page COM Pressed AIR Pressure AIR Supply Page Compressed AIR Preparation for OPERATION/START-UPPreoperational Tests Page Basket Tumbler Coating Operating Instructions Shut Down Instructions Parts SERVICE/PARTS InformationService Warranty Information Returning Warranty CardsWarranty Returning Warranty PartsPage Routine Maintenance CleaningSteam Dryers Adjustments LubricationReversing Timer SPIN/DWELLADJUSTMENTS SectionviiProcedure for Functional Check Replacement Components Page Datalabel Information Data LabelSerial Number For Phase 7 Models P O R T a N TFor Dual Timer Models ADC113330 1 08/31/01-25