American Dryer Corp MLS-460 manual Heat Reclaimer Adjustment Remove Electricity from the Unit

Page 39

The dryer is equipped with a pneumatically operated heat reclaimer damper, which when opened, will recirculate approximately fifteen percent (15%) of the dryer’s exhaust air.

The heat reclaimer damper is closed until ignition of flame has been established. Then, the damper piston is actuated, opening the dampers recirculating fifteen percent (15%) of the exhaust air back over the gas burner and into the tumbler (basket). The damper remains open for the rest of the drying cycle. On cool down, the damper closes, exhausting ALL of the 13,000 cfm (368.2 cmm) which ensures a fast cool down of the LOAD.

HEAT RECLAIMER ADJUSTMENT

1. REMOVE ELECTRICITY FROM THE UNIT.

2. LOOSEN HEAT RECLAIMER ADJUSTMENT NUTS ON ALL FOUR (4) CORNERS OF THE HEAT RECLAIMER PISTON.

3. ADJUST THE BOTTOM HEAT RECLAIMER NUTS DOWN TO THEIR DESIRED POSITION WHICH WILL GIVE THE PROPER PISTON STROKE.

EXAMPLE: IF THE DESIRED PISTON STROKE IS TWO

(2) INCHES (5.08 CM), THAN THE DISTANCE "X" IN THE ILLUSTRATION MUST BE TWO (2)

INCHES (5.08 CM).

4. TIGHTEN TOP HEAT RECLAIMER NUTS DOWN ONTO THE BOTTOM HEAT RECLAIMER NUTS.

 

HEAT RECLAIMER SETTINGS

 

 

 

 

 

 

 

 

Z = 1-5/8"

 

 

 

 

 

 

 

 

 

 

 

 

 

Z = 4.13 cm

 

 

 

 

 

Y+Z=X

 

Y

%HR

Inches Reclaimed

 

 

 

 

 

 

 

1-1/8"

(2.86 cm)

1/2"

(1.27 cm)

7.46

1-1/4"

(3.17 cm)

2-5/8"

(6.67 cm)

1"

(2.54 cm)

15.67

2-5/8"

(6.67 cm)

3-1/8"

(8 cm)

1-1/2"

(3.81 cm)

25.37

4-1/4"

(10.8 cm)

3-5/8"

(9.21 cm)

2"

(5.08 cm)

34.32

5-3/4"

(14.61 cm)

4-1/8"

(10.48 cm)

2-1/2"

(6.35 cm)

43.28

7-1/4"

(18.42 cm)

4-5/8"

(11.75 cm)

3"

(7.62 cm)

50.74

8-1/2"

(21.6 cm)

5-1/8"

(13.02 cm)

3-1/2"

(9 cm)

58.95

9-7/8"

(25.1 cm)

 

 

 

 

 

FULL OPEN 16-3/4"

 

 

 

 

 

 

 

 

 

 

 

 

FULL OPEN 42.55 cm

 

 

 

 

 

 

 

Shaded areas are stated in metric equivalents

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Contents MLS-460 Installation/Operator’s Manual Retain This Manual In a Safe Place For Future Reference For Your Safety Page Table of Contents Service Power MalfunctionsMotors Important Information SectionExplosion could Result Safety PrecautionsPage Specifications SPECIFICATIONS/DIMENSIONSDimensions Installation Procedures Reassembly of DryerReattach The Control Pendant Arm Reassembly Instructions For Dryers Shipped In Three 3 Pieces Page Location Requirements Air Front Tilt Piston and Sprinkler Lines Internal AIR, ELECTRICAL, and Water ConnectionsPage Electric Tumbler Basket Motors Temperature Probe, Base, and Tumbler Basket DisconnectsPage Pendant Left Drum Motor Tumbler Basket Junction Box DisconnectExternal Supply Connections Condensate return line must be 1-1/4 pipe Exhaust Ducting Page Electrical Requirements Electrical RequirementsLatest Edition MLS-460 Steam Electrical Service SpecificationsPage Fresh AIR Supply Requirements Steam Requirements Steam InformationShut Down Instructions Preparation for Operation PRE START-UPClean any lint accumulation from inside the heat console Routine MaintenanceCleaning Suggested Cleaning ScheduleMonthly Tumbler Basket Support and Drive System Component System DescriptionsPage Page Main AIR Blower and Heat Reclaimer System Heat Reclaimer Adjustment Remove Electricity from the Unit Compressed AIR System Page Safety Devices Door Open SERVICE/PARTS Information ServiceParts Returning Warranty Parts Warranty InformationReturning Warranty Cards WarrantyPage Troubleshooting Table of Contents Number TroubleshootingPower Malfunctions Verify red Sprinkler Power on main panel to be illuminatedMain Disconnect Will Not Turn On If NO, refer to paragraph #1 above Sprinkler circuit may be defective Machine Main Power Shuts Down Blue Indicator OffSprinkler Circuit Components 3CR CRB Not UsedSprinkler Circuit Description Page Malfunctioning PLC Programmable Logic Controller Emergency Stop E-Stop Buttons 1, 2,Page General Description PLC Message HI-TEMP FaultPage Page Introduction Tumbler Basket Section Electrical MalfunctionsDrum Rotation Sensor PRS1 Rear Panel Control Problems Emergency Stop E-Stop Function If YES, refer to a If NO, refer to b PLC OUT PIN 1 = Drum Reverse PLC OUT PIN 2 = Drum Forward PLC OUT PIN 7 = Unload Door Open PLC OUT PIN 10 = Front UP DS1-B=LOAD Door Switch DS2-B=UNLOAD Door Switch Wiring Back the PLC Programmable Logic ControllerProbable Solutions Base Section Electrical Malfunctions Wiring Back to the PLC Programmable Logic Controller Lint Drawer Proximity SwitchesPage Probable Causes Tumbler Reverse Pendant --- PB2 Pendant Control MalfunctionsLoad Level Unload Tumbler Reverse Tumbler Forward SEL a = Load SEL B = UnloadTumbler Forward Pendant --- PB1 Wiring Diagram Fuse 4 on Main Electrical Panel Faulty SwitchesWiring Back to PLC Programmable Logic Controller MLS-460 Pendant Assembly DiagramTemperature Sensing Disconnect Plug Faulty Switch Wiring Back to TB1Another Emergency Stop E-Stop Button Exhaust RTD Resistive Temperature Device Sens1 Temperature Sensing Component DescriptionsWith the control voltage OFF Motors Circuit Wiring to the Analog Input ModuleVerify current setting Check circuit Check motor Retest LS-460 Idling LS-460 Running ADC113073 1- 01/14/00-15