American Dryer Corp MLS-460 manual Safety Devices

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A valve can easily be checked for internal or external piloting by removing the two (2) screws which hold the solenoid operator onto the valve. For an internal pilot air to be supplied to the valve spool. For an external pilot, the solid sealing disc must be positioned on top of the internal port.

5.Loading Doors and Heat Reclaimer, Cool Down and Intake Air Damper

These solenoid valves are located in the 6-station manifold block on the pneumatic control panel. Each door piston is controlled by two (2) 2-port/2-position solenoid valve. The heat reclaimer is controlled by one (1) 2-port/2-position solenoid valves.

The three (3) pistons that control the heat reclaimer damper, cool down damper, and intake air damper are controlled by a single 3-way double acting solenoid valve.

To open the front loading door, a 120 volt signal is applied to “S1,” the coil of the valve that supplies air to the LOAD door or the heat reclaimer’s bottom port. The valve will open, and 80 PSI (552 kPa) of air is supplied to the bottom port of the piston. The piston rod will extend, and the door will open. No voltage is applied to “S2,” the coil of the valve that controls the air supply to the door pistons top port so that this line is bled to the atmosphere.

To close the front loading door or heat reclaimer damper, the voltage signals are reversed, and the loading door will close.

D. SAFETY DEVICES

The MLS-460 dryer is equipped with numerous safety devices to ensure that the dryer operates safely. The chart on the following page (page 39) lists each device with it’s location, function, computer display message, and result of tripping.

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Contents MLS-460 Installation/Operator’s Manual Retain This Manual In a Safe Place For Future Reference For Your Safety Page Table of Contents Service Power MalfunctionsMotors Section Important InformationSafety Precautions Explosion could ResultPage SPECIFICATIONS/DIMENSIONS SpecificationsDimensions Installation Procedures Reassembly of DryerReattach The Control Pendant Arm Reassembly Instructions For Dryers Shipped In Three 3 Pieces Page Location Requirements Internal AIR, ELECTRICAL, and Water Connections Air Front Tilt Piston and Sprinkler LinesPage Temperature Probe, Base, and Tumbler Basket Disconnects Electric Tumbler Basket MotorsPage Pendant Tumbler Basket Junction Box Disconnect Left Drum MotorExternal Supply Connections Condensate return line must be 1-1/4 pipe Exhaust Ducting Page Electrical Requirements Electrical RequirementsLatest Edition Electrical Service Specifications MLS-460 SteamPage Fresh AIR Supply Requirements Steam Information Steam RequirementsShut Down Instructions PRE START-UP Preparation for OperationSuggested Cleaning Schedule Routine MaintenanceCleaning Clean any lint accumulation from inside the heat consoleMonthly Component System Descriptions Tumbler Basket Support and Drive SystemPage Page Main AIR Blower and Heat Reclaimer System Heat Reclaimer Adjustment Remove Electricity from the Unit Compressed AIR System Page Safety Devices Door Open SERVICE/PARTS Information ServiceParts Warranty Warranty InformationReturning Warranty Cards Returning Warranty PartsPage Troubleshooting Troubleshooting Table of Contents NumberPower Malfunctions Verify red Sprinkler Power on main panel to be illuminatedMain Disconnect Will Not Turn On If NO, refer to paragraph #1 above Machine Main Power Shuts Down Blue Indicator Off Sprinkler circuit may be defective3CR CRB Not Used Sprinkler Circuit ComponentsSprinkler Circuit Description Page Emergency Stop E-Stop Buttons 1, 2, Malfunctioning PLC Programmable Logic ControllerPage PLC Message HI-TEMP Fault General DescriptionPage Page Tumbler Basket Section Electrical Malfunctions IntroductionDrum Rotation Sensor PRS1 Rear Panel Control Problems Emergency Stop E-Stop Function If YES, refer to a If NO, refer to b PLC OUT PIN 1 = Drum Reverse PLC OUT PIN 2 = Drum Forward PLC OUT PIN 7 = Unload Door Open PLC OUT PIN 10 = Front UP Wiring Back the PLC Programmable Logic Controller DS1-B=LOAD Door Switch DS2-B=UNLOAD Door SwitchProbable Solutions Base Section Electrical Malfunctions Lint Drawer Proximity Switches Wiring Back to the PLC Programmable Logic ControllerPage Probable Causes SEL a = Load SEL B = Unload Pendant Control MalfunctionsLoad Level Unload Tumbler Reverse Tumbler Forward Tumbler Reverse Pendant --- PB2Tumbler Forward Pendant --- PB1 MLS-460 Pendant Assembly Diagram Fuse 4 on Main Electrical Panel Faulty SwitchesWiring Back to PLC Programmable Logic Controller Wiring DiagramTemperature Sensing Disconnect Plug Faulty Switch Wiring Back to TB1Another Emergency Stop E-Stop Button Temperature Sensing Component Descriptions Exhaust RTD Resistive Temperature Device Sens1With the control voltage OFF Circuit Wiring to the Analog Input Module MotorsVerify current setting Check circuit Check motor Retest LS-460 Idling LS-460 Running ADC113073 1- 01/14/00-15