American Dryer Corp MLS-460 manual

Page 41

The tilting piston valves are 3-position valves. This means that, if no voltage is applied to both positions “S5” and “S8” ALL five (5) valve ports are blocked. If the dryer is tilting or leveling and power to the dryer is shut off, the pistons will lock in position, holding the dryer in a partially tilted position.

The dryer can be made to tilt faster or slower by adjusting the pistons 3/8” flow control valves which are located on the pneumatic control panel.

4.Internal and External Pilot Air Supply

On two-way tilt dryers, a pneumatic safety circuit is incorporated to prevent both front and rear tilting pistons from extending their rods at the same time. When 120 volts is supplied to the “S5” side of the front tilting piston solenoid valve coil, the round internal spool in the core of the solenoid will move, allowing 80 PSI (552 kPa) air to flow into the bottom ports of the front tilting pistons, while the top ports of these pistons are bled to the atmosphere. In addition to this 120 volt electrical signal, the spool also requires a 30 PSI (207 kPa) supply of compressed air to change its position. This pilot air can either be supplied internally, tapped off the 80 PSI (552 kPa) air supply connected to port no. 1 through holes in the body of the solenoid valve or it can be supplied externally through the 1/8-inch F.P.T. connection located on either end of the solenoid valve. If no pilot air is supplied to the solenoid valve. Then the spool cannot move, even with voltage supplied to the solenoid valve coil.

This can be used to prevent both sets of tilting pistons from extending their rods at the same time. When the front tilting piston rods are extended, 80 PSI (552 kPa) air is connected to the bottom piston ports, while the top piston ports are bled to the atmosphere. So, by tapping the external pilot air supply to the rear tilting rods are extended, then there is no pilot pressure available to the rear tilting piston solenoid valve so that its spool cannot move and the rear tilting piston rods cannot extend if a 120 volt signal is sent to its “12” side solenoid valve coil.

The external pilot air supply to the front tilting piston is tapped off the rear tilting piston top port air line so that whenever the rear piston rods are extended, there is no pilot air supplied to the front tilting piston solenoid valve and the front tilting piston rods cannot extend. On the solenoid valve supplied on the dryer, the “12” side valve is externally piloted, while “14” side valve is internally piloted.

37

Image 41
Contents MLS-460 Installation/Operator’s Manual Retain This Manual In a Safe Place For Future Reference For Your Safety Page Table of Contents Motors ServicePower Malfunctions Important Information SectionExplosion could Result Safety PrecautionsPage Specifications SPECIFICATIONS/DIMENSIONSDimensions Reattach The Control Pendant Arm Installation ProceduresReassembly of Dryer Reassembly Instructions For Dryers Shipped In Three 3 Pieces Page Location Requirements Air Front Tilt Piston and Sprinkler Lines Internal AIR, ELECTRICAL, and Water ConnectionsPage Electric Tumbler Basket Motors Temperature Probe, Base, and Tumbler Basket DisconnectsPage Pendant Left Drum Motor Tumbler Basket Junction Box DisconnectExternal Supply Connections Condensate return line must be 1-1/4 pipe Exhaust Ducting Page Latest Edition Electrical RequirementsElectrical Requirements MLS-460 Steam Electrical Service SpecificationsPage Fresh AIR Supply Requirements Steam Requirements Steam InformationShut Down Instructions Preparation for Operation PRE START-UPCleaning Routine MaintenanceSuggested Cleaning Schedule Clean any lint accumulation from inside the heat consoleMonthly Tumbler Basket Support and Drive System Component System DescriptionsPage Page Main AIR Blower and Heat Reclaimer System Heat Reclaimer Adjustment Remove Electricity from the Unit Compressed AIR System Page Safety Devices Door Open Parts SERVICE/PARTS InformationService Returning Warranty Cards Warranty InformationWarranty Returning Warranty PartsPage Troubleshooting Table of Contents Number TroubleshootingMain Disconnect Will Not Turn On Power MalfunctionsVerify red Sprinkler Power on main panel to be illuminated If NO, refer to paragraph #1 above Sprinkler circuit may be defective Machine Main Power Shuts Down Blue Indicator OffSprinkler Circuit Components 3CR CRB Not UsedSprinkler Circuit Description Page Malfunctioning PLC Programmable Logic Controller Emergency Stop E-Stop Buttons 1, 2,Page General Description PLC Message HI-TEMP FaultPage Page Introduction Tumbler Basket Section Electrical MalfunctionsDrum Rotation Sensor PRS1 Rear Panel Control Problems Emergency Stop E-Stop Function If YES, refer to a If NO, refer to b PLC OUT PIN 1 = Drum Reverse PLC OUT PIN 2 = Drum Forward PLC OUT PIN 7 = Unload Door Open PLC OUT PIN 10 = Front UP DS1-B=LOAD Door Switch DS2-B=UNLOAD Door Switch Wiring Back the PLC Programmable Logic ControllerProbable Solutions Base Section Electrical Malfunctions Wiring Back to the PLC Programmable Logic Controller Lint Drawer Proximity SwitchesPage Probable Causes Load Level Unload Tumbler Reverse Tumbler Forward Pendant Control MalfunctionsSEL a = Load SEL B = Unload Tumbler Reverse Pendant --- PB2Tumbler Forward Pendant --- PB1 Wiring Back to PLC Programmable Logic Controller Fuse 4 on Main Electrical Panel Faulty SwitchesMLS-460 Pendant Assembly Diagram Wiring DiagramAnother Emergency Stop E-Stop Button Temperature SensingDisconnect Plug Faulty Switch Wiring Back to TB1 Exhaust RTD Resistive Temperature Device Sens1 Temperature Sensing Component DescriptionsWith the control voltage OFF Motors Circuit Wiring to the Analog Input ModuleVerify current setting Check circuit Check motor Retest LS-460 Idling LS-460 Running ADC113073 1- 01/14/00-15