American Dryer Corp MLS-460 manual Motors, Circuit Wiring to the Analog Input Module

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4.RTD (Resistive Temperature Device) WIRING TO THE “EXHAUST” 4 to 20 MILLIAMPERE (4 to 20 mA) TRANSMITTER

Check ALL wiring and MLS-460 connection from the exhaust RTD (Resistive Temperature Device) probe to the exhaust 4 to 20 milliampere (4 to 20 mA) transmitter. Refer to the MLS-460 EXHAUST Temperature Assembly and Wiring Diagram, MLS-460 Main Panel Wiring Diagram.

5.CIRCUIT WIRING TO THE ANALOG INPUT MODULE

Check ALL wiring and connections from the 4 to 20 milliampere (4 to 20 mA) transmitter to the PLC (Programmable Logic Controller) Analog Input Module. Refer to the MLS-460 Main Panel Wiring Diagram.

F.MOTORS

INTRODUCTION

The four (4) motors installed on the MLS-460 are connected directly to associated thermal magnetic starters in the main electrical enclosure. The troubleshooting information included in this section will cover the actuation, power control and safety devices to these motors.

The MLS-460 motors include:

MAIN BLOWER FAN MOTOR

BURNER FAN MOTOR

LEFT TUMBLER (BASKET) MOTOR

RIGHT TUMBLER (BASKET) MOTOR

Refer to the following diagrams for functional and wiring information:

MLS-460 MAIN PANEL WIRING DIAGRAM

MLS-460 SYSTEM BLOCK DIAGRAM

Motor Actuating Device Information

ALL MLS-460 motor contactors have 110 volts 50/60 Hz actuation coils. Three (3) motor contactors are actuated by outputs from the PLC (Programmable Logic Controller), and one contactor is actuated by the Burner Controller Module (BCM).

Motor Protection Device Descriptions

The motor protection devices in the MLS-460 incorporate a manual disconnect switch, thermal overload relay, and instantaneous trip mechanism in one compact device. A two (2) position, normally open, auxiliary contact block has been attached to ALL motor protection devices to provide the “MOTOR FAULT” display message, and shut down “ALL” motors in the event a motor should trip.

1.MOTOR ACTUATION PROBLEMS a. PROBABLE CAUSES;

1)Motor Protection Device “OFF” or “TRIPPED.”

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Contents MLS-460 Installation/Operator’s Manual Retain This Manual In a Safe Place For Future Reference For Your Safety Page Table of Contents Motors ServicePower Malfunctions Important Information SectionExplosion could Result Safety PrecautionsPage Specifications SPECIFICATIONS/DIMENSIONSDimensions Reattach The Control Pendant Arm Installation ProceduresReassembly of Dryer Reassembly Instructions For Dryers Shipped In Three 3 Pieces Page Location Requirements Air Front Tilt Piston and Sprinkler Lines Internal AIR, ELECTRICAL, and Water ConnectionsPage Electric Tumbler Basket Motors Temperature Probe, Base, and Tumbler Basket DisconnectsPage Pendant Left Drum Motor Tumbler Basket Junction Box DisconnectExternal Supply Connections Condensate return line must be 1-1/4 pipe Exhaust Ducting Page Latest Edition Electrical RequirementsElectrical Requirements MLS-460 Steam Electrical Service SpecificationsPage Fresh AIR Supply Requirements Steam Requirements Steam InformationShut Down Instructions Preparation for Operation PRE START-UPCleaning Routine MaintenanceSuggested Cleaning Schedule Clean any lint accumulation from inside the heat consoleMonthly Tumbler Basket Support and Drive System Component System DescriptionsPage Page Main AIR Blower and Heat Reclaimer System Heat Reclaimer Adjustment Remove Electricity from the Unit Compressed AIR System Page Safety Devices Door Open Parts SERVICE/PARTS InformationService Returning Warranty Cards Warranty InformationWarranty Returning Warranty PartsPage Troubleshooting Table of Contents Number TroubleshootingMain Disconnect Will Not Turn On Power MalfunctionsVerify red Sprinkler Power on main panel to be illuminated If NO, refer to paragraph #1 above Sprinkler circuit may be defective Machine Main Power Shuts Down Blue Indicator OffSprinkler Circuit Components 3CR CRB Not UsedSprinkler Circuit Description Page Malfunctioning PLC Programmable Logic Controller Emergency Stop E-Stop Buttons 1, 2,Page General Description PLC Message HI-TEMP FaultPage Page Introduction Tumbler Basket Section Electrical MalfunctionsDrum Rotation Sensor PRS1 Rear Panel Control Problems Emergency Stop E-Stop Function If YES, refer to a If NO, refer to b PLC OUT PIN 1 = Drum Reverse PLC OUT PIN 2 = Drum Forward PLC OUT PIN 7 = Unload Door Open PLC OUT PIN 10 = Front UP DS1-B=LOAD Door Switch DS2-B=UNLOAD Door Switch Wiring Back the PLC Programmable Logic ControllerProbable Solutions Base Section Electrical Malfunctions Wiring Back to the PLC Programmable Logic Controller Lint Drawer Proximity SwitchesPage Probable Causes Load Level Unload Tumbler Reverse Tumbler Forward Pendant Control MalfunctionsSEL a = Load SEL B = Unload Tumbler Reverse Pendant --- PB2Tumbler Forward Pendant --- PB1 Wiring Back to PLC Programmable Logic Controller Fuse 4 on Main Electrical Panel Faulty SwitchesMLS-460 Pendant Assembly Diagram Wiring DiagramAnother Emergency Stop E-Stop Button Temperature SensingDisconnect Plug Faulty Switch Wiring Back to TB1 Exhaust RTD Resistive Temperature Device Sens1 Temperature Sensing Component DescriptionsWith the control voltage OFF Motors Circuit Wiring to the Analog Input ModuleVerify current setting Check circuit Check motor Retest LS-460 Idling LS-460 Running ADC113073 1- 01/14/00-15