American Dryer Corp MLS-460 manual

Page 57

If anyone of the HI-LIMIT temperature SENSORS sense an over temperature condition. It will open its control relay. (Refer to the MLS-460 ladder diagram for the effect of this relay.)

If a “HI-TEMP FAULT” message is displayed, open the main electrical enclosure, and notice which channel has cycled. This will lead one in the direction of the fault.

HLS1 - MAXIMUM INTAKE TEMPERATURE HLS2 - MAXIMUM EXHAUST TEMPERATURE

The HI-Temp controller channel that has a “green” LED (light emitting diode) “ON,” indicates the RTD that caused the message (HI-TEMP FAULT) to be displayed.

Let the dryer cool and verify that “green” LEDs (light emitting diodes) resume scanning. Reset the controller by pressing the “REST” on the controller. This will verify that an over temperature condition occurred and the controller is operational.

Go to 1 and check airflow.

If hi-limit controller does not reset, go to 3.

3)If either RTD (Resistive Temperature Device) 1 or 2 were to open or become disconnected, the associated temperature channel, of the hi-temp controller located on the main electrical panel, will sense the open and react by opening its respective control relay and never re-energize until the RTD is replaced. Once HI-LIMIT controller problem has been isolated to particular device, and a RTD temperature sensor is suspected:

Check the resistance of the RTD at its connector, located in the right hand cable through.

.

If 0 ohms (0W) is measured:

Check RTD (Resistive Temperature Device).

Check wiring to the RTD (refer to MLS-460 Main Panel Wiring Diagram).

Check wiring to the HI-LIMIT temperature controller (refer to MLS-460 Main Panel Wiring Diagram).

If RTD measures in the range of 100 ohms (100W):

Check wiring to the HI-LIMIT temperature controller (refer to MLS-460 Main Panel Wiring Diagram).

If wiring checks out:

Replace the HI-LIMIT temperature controller.

Retest.

4)If there is no display on the hi-temperature controller.

Check that main power is “ON;” front panel “blue” indicator.

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Contents MLS-460 Installation/Operator’s Manual Retain This Manual In a Safe Place For Future Reference For Your Safety Page Table of Contents Service Power MalfunctionsMotors Important Information SectionExplosion could Result Safety PrecautionsPage Specifications SPECIFICATIONS/DIMENSIONSDimensions Installation Procedures Reassembly of DryerReattach The Control Pendant Arm Reassembly Instructions For Dryers Shipped In Three 3 Pieces Page Location Requirements Air Front Tilt Piston and Sprinkler Lines Internal AIR, ELECTRICAL, and Water ConnectionsPage Electric Tumbler Basket Motors Temperature Probe, Base, and Tumbler Basket DisconnectsPage Pendant Left Drum Motor Tumbler Basket Junction Box DisconnectExternal Supply Connections Condensate return line must be 1-1/4 pipe Exhaust Ducting Page Electrical Requirements Electrical RequirementsLatest Edition MLS-460 Steam Electrical Service SpecificationsPage Fresh AIR Supply Requirements Steam Requirements Steam InformationShut Down Instructions Preparation for Operation PRE START-UPCleaning Routine MaintenanceSuggested Cleaning Schedule Clean any lint accumulation from inside the heat consoleMonthly Tumbler Basket Support and Drive System Component System DescriptionsPage Page Main AIR Blower and Heat Reclaimer System Heat Reclaimer Adjustment Remove Electricity from the Unit Compressed AIR System Page Safety Devices Door Open SERVICE/PARTS Information ServiceParts Returning Warranty Cards Warranty InformationWarranty Returning Warranty PartsPage Troubleshooting Table of Contents Number TroubleshootingPower Malfunctions Verify red Sprinkler Power on main panel to be illuminatedMain Disconnect Will Not Turn On If NO, refer to paragraph #1 above Sprinkler circuit may be defective Machine Main Power Shuts Down Blue Indicator OffSprinkler Circuit Components 3CR CRB Not UsedSprinkler Circuit Description Page Malfunctioning PLC Programmable Logic Controller Emergency Stop E-Stop Buttons 1, 2,Page General Description PLC Message HI-TEMP FaultPage Page Introduction Tumbler Basket Section Electrical MalfunctionsDrum Rotation Sensor PRS1 Rear Panel Control Problems Emergency Stop E-Stop Function If YES, refer to a If NO, refer to b PLC OUT PIN 1 = Drum Reverse PLC OUT PIN 2 = Drum Forward PLC OUT PIN 7 = Unload Door Open PLC OUT PIN 10 = Front UP DS1-B=LOAD Door Switch DS2-B=UNLOAD Door Switch Wiring Back the PLC Programmable Logic ControllerProbable Solutions Base Section Electrical Malfunctions Wiring Back to the PLC Programmable Logic Controller Lint Drawer Proximity SwitchesPage Probable Causes Load Level Unload Tumbler Reverse Tumbler Forward Pendant Control MalfunctionsSEL a = Load SEL B = Unload Tumbler Reverse Pendant --- PB2Tumbler Forward Pendant --- PB1 Wiring Back to PLC Programmable Logic Controller Fuse 4 on Main Electrical Panel Faulty SwitchesMLS-460 Pendant Assembly Diagram Wiring DiagramTemperature Sensing Disconnect Plug Faulty Switch Wiring Back to TB1Another Emergency Stop E-Stop Button Exhaust RTD Resistive Temperature Device Sens1 Temperature Sensing Component DescriptionsWith the control voltage OFF Motors Circuit Wiring to the Analog Input ModuleVerify current setting Check circuit Check motor Retest LS-460 Idling LS-460 Running ADC113073 1- 01/14/00-15