American Dryer Corp MLS-460 manual Compressed AIR System

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C. COMPRESSED AIR SYSTEM

The compressed air system of the MLS-460 dryer consists of a number of pneumatic pistons located throughout the dryer, a Filter Regulator assembly, and pneumatic control panel.

1.Air Pistons

The pistons are actuated by solenoid and flow control valves that are under computer control. The pneumatic pistons are used to:

Tilt the dryer for loading and unloading.

Open and close LOAD and UNLOAD doors.

Operate heat reclaimer.

Operate the cool down damper and the intake air damper.

2.Filter Regulator Assembly

The compressed air supply to the dryer is connected into the 3/8-inch F.P.T. fitting located on the rear corner of the lower heat console. This is connected to the Filter Regulator assembly which is located at the bottom rear of the lower heat console section.

The Filter Regulator assembly performs two (2) functions;

a.The filter removes most solids and liquid particles from the compressed air stream and traps them in its bowl where this waste can be readily removed through the drain valve at the bottom of the bowl.

The filter bowl should be cleaned monthly.

b.The regulator will maintain a nearly constant outlet air pressure of 80 PSI (552 kPa) so that the dryer’s air pistons will function normally despite upstream air pressure variation.

3.Pneumatic Control Panel

The pneumatic control panel of a 2-Way Tilt dryer has two (2) tilting solenoid valves, one to control the front set of tilting pistons and a second to control the rear set of tilting pistons. A 1-Way Tilt dryer has only one (1) tilting solenoid valve.

Each valve has five (5) 1/2-inch F.P.T. ports and two (2) electric solenoids, one on each side of the valve.

To tilt the dryer back, a 120 volt signal is applied to the front pistons solenoid connector #S5, and no voltage is applied to the solenoid connector #S8. The internal spool in the valve will move and 80 PSI (552 kPa) of air will enter the bottom port of the front tilting pistons, extending the front tilting piston rods and tilting the dryer back for loading. The top piston ports are bled to the atmosphere. To level the dryer after loading, the voltage signals are reversed. No voltage is applied to the “S5” solenoid, and 120 volts are applied to the “S8” solenoid. The valve spool will now move so that 80 PSI (552 kPa) of air is applied at the top piston ports, while the bottom piston ports are bled to the atmosphere. The piston rods will now retract, leveling the dryer. On 2-Way Tilt dryers, the rear tilting piston solenoid valve acts in the same manner.

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Contents MLS-460 Installation/Operator’s Manual Retain This Manual In a Safe Place For Future Reference For Your Safety Page Table of Contents Power Malfunctions ServiceMotors Section Important InformationSafety Precautions Explosion could ResultPage SPECIFICATIONS/DIMENSIONS SpecificationsDimensions Reassembly of Dryer Installation ProceduresReattach The Control Pendant Arm Reassembly Instructions For Dryers Shipped In Three 3 Pieces Page Location Requirements Internal AIR, ELECTRICAL, and Water Connections Air Front Tilt Piston and Sprinkler LinesPage Temperature Probe, Base, and Tumbler Basket Disconnects Electric Tumbler Basket MotorsPage Pendant Tumbler Basket Junction Box Disconnect Left Drum MotorExternal Supply Connections Condensate return line must be 1-1/4 pipe Exhaust Ducting Page Electrical Requirements Electrical RequirementsLatest Edition Electrical Service Specifications MLS-460 SteamPage Fresh AIR Supply Requirements Steam Information Steam RequirementsShut Down Instructions PRE START-UP Preparation for OperationRoutine Maintenance CleaningSuggested Cleaning Schedule Clean any lint accumulation from inside the heat consoleMonthly Component System Descriptions Tumbler Basket Support and Drive SystemPage Page Main AIR Blower and Heat Reclaimer System Heat Reclaimer Adjustment Remove Electricity from the Unit Compressed AIR System Page Safety Devices Door Open Service SERVICE/PARTS InformationParts Warranty Information Returning Warranty CardsWarranty Returning Warranty PartsPage Troubleshooting Troubleshooting Table of Contents NumberVerify red Sprinkler Power on main panel to be illuminated Power MalfunctionsMain Disconnect Will Not Turn On If NO, refer to paragraph #1 above Machine Main Power Shuts Down Blue Indicator Off Sprinkler circuit may be defective3CR CRB Not Used Sprinkler Circuit ComponentsSprinkler Circuit Description Page Emergency Stop E-Stop Buttons 1, 2, Malfunctioning PLC Programmable Logic ControllerPage PLC Message HI-TEMP Fault General DescriptionPage Page Tumbler Basket Section Electrical Malfunctions IntroductionDrum Rotation Sensor PRS1 Rear Panel Control Problems Emergency Stop E-Stop Function If YES, refer to a If NO, refer to b PLC OUT PIN 1 = Drum Reverse PLC OUT PIN 2 = Drum Forward PLC OUT PIN 7 = Unload Door Open PLC OUT PIN 10 = Front UP Wiring Back the PLC Programmable Logic Controller DS1-B=LOAD Door Switch DS2-B=UNLOAD Door SwitchProbable Solutions Base Section Electrical Malfunctions Lint Drawer Proximity Switches Wiring Back to the PLC Programmable Logic ControllerPage Probable Causes Pendant Control Malfunctions Load Level Unload Tumbler Reverse Tumbler ForwardSEL a = Load SEL B = Unload Tumbler Reverse Pendant --- PB2Tumbler Forward Pendant --- PB1 Fuse 4 on Main Electrical Panel Faulty Switches Wiring Back to PLC Programmable Logic ControllerMLS-460 Pendant Assembly Diagram Wiring DiagramDisconnect Plug Faulty Switch Wiring Back to TB1 Temperature SensingAnother Emergency Stop E-Stop Button Temperature Sensing Component Descriptions Exhaust RTD Resistive Temperature Device Sens1With the control voltage OFF Circuit Wiring to the Analog Input Module MotorsVerify current setting Check circuit Check motor Retest LS-460 Idling LS-460 Running ADC113073 1- 01/14/00-15