American Dryer Corp MLS-460 manual

Page 58

Check that ALL “EMERGENCY STOP” (E-Stop) buttons are disengaged (out).

Check fuse 10’s blown fuse indicator.

Check wiring; refer to MLS-460 Main Panel Wiring Diagram.

Retest.

7“DRUM FAULT” Message

PLC (PROGRAMMABLE LOGIC CONTROLLER) MESSAGE “DRUM FAULT” a. PROBABLE CAUSE;

1)Stop motion detector module or sensor. With control voltage “ON” (“green” push-button), use the pendant control in “LOAD POSITION” to rotate the tumbler (basket).

Note input #0, 10 on the PLC, stop the tumbler (basket) and wait for device’s latched relay to de- energize. The time from when the tumbler (basket) stopped to the relay de-energizing should be 15-20 seconds.

If the de-energizing time is satisfactory, the unit is operating correctly:

Check circuit wiring, and Retest (refer to MLS-460 Main Panel Wiring Diagram).

If the de-energizing time is incorrect:

Adjust the “time adjust” on the stop motion detector module and retest.

If the input # 0, 10 on the PLC is not on after several rotations of the tumbler (basket):

Check fuse 2 and replace if necessary.

Rotate the tumbler (basket) using the pendant control in “LOAD POSITION.” Does the module’s L.E.D. (light emitting diode) respond?

If “YES,” adjust the “sense time” until the L.E.D. (light emitting diode) stays on for 15-20 seconds after tumbler (basket) stops, then refer to section 1 above

If “NO,” check:

Inductive proximity sensor for damage.

Sensor distance from targets is 3/16’. The proximity sensor is located in the same area as the tumbler (basket) junction box.

Inductive proximity adjustment.

Tumbler target.

Stop motion detector module.

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Contents MLS-460 Installation/Operator’s Manual Retain This Manual In a Safe Place For Future Reference For Your Safety Page Table of Contents Power Malfunctions ServiceMotors Section Important InformationSafety Precautions Explosion could ResultPage SPECIFICATIONS/DIMENSIONS SpecificationsDimensions Reassembly of Dryer Installation ProceduresReattach The Control Pendant Arm Reassembly Instructions For Dryers Shipped In Three 3 Pieces Page Location Requirements Internal AIR, ELECTRICAL, and Water Connections Air Front Tilt Piston and Sprinkler LinesPage Temperature Probe, Base, and Tumbler Basket Disconnects Electric Tumbler Basket MotorsPage Pendant Tumbler Basket Junction Box Disconnect Left Drum MotorExternal Supply Connections Condensate return line must be 1-1/4 pipe Exhaust Ducting Page Electrical Requirements Electrical RequirementsLatest Edition Electrical Service Specifications MLS-460 SteamPage Fresh AIR Supply Requirements Steam Information Steam RequirementsShut Down Instructions PRE START-UP Preparation for OperationSuggested Cleaning Schedule Routine MaintenanceCleaning Clean any lint accumulation from inside the heat consoleMonthly Component System Descriptions Tumbler Basket Support and Drive SystemPage Page Main AIR Blower and Heat Reclaimer System Heat Reclaimer Adjustment Remove Electricity from the Unit Compressed AIR System Page Safety Devices Door Open Service SERVICE/PARTS InformationParts Warranty Warranty InformationReturning Warranty Cards Returning Warranty PartsPage Troubleshooting Troubleshooting Table of Contents NumberVerify red Sprinkler Power on main panel to be illuminated Power MalfunctionsMain Disconnect Will Not Turn On If NO, refer to paragraph #1 above Machine Main Power Shuts Down Blue Indicator Off Sprinkler circuit may be defective3CR CRB Not Used Sprinkler Circuit ComponentsSprinkler Circuit Description Page Emergency Stop E-Stop Buttons 1, 2, Malfunctioning PLC Programmable Logic ControllerPage PLC Message HI-TEMP Fault General DescriptionPage Page Tumbler Basket Section Electrical Malfunctions IntroductionDrum Rotation Sensor PRS1 Rear Panel Control Problems Emergency Stop E-Stop Function If YES, refer to a If NO, refer to b PLC OUT PIN 1 = Drum Reverse PLC OUT PIN 2 = Drum Forward PLC OUT PIN 7 = Unload Door Open PLC OUT PIN 10 = Front UP Wiring Back the PLC Programmable Logic Controller DS1-B=LOAD Door Switch DS2-B=UNLOAD Door SwitchProbable Solutions Base Section Electrical Malfunctions Lint Drawer Proximity Switches Wiring Back to the PLC Programmable Logic ControllerPage Probable Causes SEL a = Load SEL B = Unload Pendant Control MalfunctionsLoad Level Unload Tumbler Reverse Tumbler Forward Tumbler Reverse Pendant --- PB2Tumbler Forward Pendant --- PB1 MLS-460 Pendant Assembly Diagram Fuse 4 on Main Electrical Panel Faulty SwitchesWiring Back to PLC Programmable Logic Controller Wiring DiagramDisconnect Plug Faulty Switch Wiring Back to TB1 Temperature SensingAnother Emergency Stop E-Stop Button Temperature Sensing Component Descriptions Exhaust RTD Resistive Temperature Device Sens1With the control voltage OFF Circuit Wiring to the Analog Input Module MotorsVerify current setting Check circuit Check motor Retest LS-460 Idling LS-460 Running ADC113073 1- 01/14/00-15