American Dryer Corp ML-310 Phase 7 service manual

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1.Direct Spark Ignition (DSI) Troubleshooting Terms (definitions) ADC (DSI) Control Module P/N 128973

a.DSI MODULE “RED” L.E.D. INDICATOR LIGHT - This “red” light emitting diode (L.E.D.) light is located in the upper right corner of the DSI module (refer to the top illustration on page 18). This is a diagnostic indicator that simplifies the operational and troubleshooting procedures of the DSI system.

b.LOCKOUT MODE - DSI module “red” L.E.D. indicator light stays on continuously. This indicates there is a system fault and most likely the fault is the DSI module itself.

c.FLAMEOUT - Burner flame shut down by the DSI module due to lack of flame verification. This condition occurs only after ignition is evident but is lost. The DSI system will immediately attempt to relight the burner.

d.RECYCLE - Flame has been sensed but lost. Initiate a new sequence (THERE ARE NO RETRIES).

2.Troubleshooting and System Basic Diagnosis ADC (DSI) Control Module P/N 128973

a.Preliminary Steps

The following steps must be performed to minimize the time required to isolate cause of fault.

1)DSI module L.E.D. indicator light is off (no “red” or “green” light).

a)Check for voltage (approximately 24 VAC) across the DSI model terminals “TH” and “GND”...

If voltage (approximately 24 VAC) is evident, then, there is a malfunction within the DSI module itself, and it must be replaced.

If there is no voltage present, then problem is not the DSI module or the ignition system, the problem is elsewhere in the dryer (i.e., dryer’s heat circuit [sail switch, hi-limit circuits, etc.]).

2)DSI module L.E.D. indicator lights “red” for approximately 1.5-seconds (prepurge). This indicates that ALL the controls (including ALL the safety circuits) are functioning and power is being supplied to the DSI module.

3)DSI module L.E.D. indicator lights “green.” This indicates a normal heating cycle. This also indicates that the preliminary diagnostics of the module has confirmed that the DSI module is functional.

4)DSI module L.E.D. indicator lights “red” continuously...“LOCKOUT MODE.” This indicates that there is a system fault and most likely the fault is internal to the DSI module. To make sure, open and close the main door. Restart the dryer...if the module LOCKS OUT (“red” L.E.D. indicator light stays on continuously) again, replace the DSI module.

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Contents ML-310 Phase Retain This Manual In a Safe Place For Future Reference Important Note to PurchaserFor Your Safety Page Table of Contents Section Procedure for Functional Check of Replacement ML-310 Reference Guide Base Section Section Explosion could ResultStandards Cleaning LiquidsAT 80 PSI 5.51 Bars Lubrication Every 3 MonthsAdjustments Days After Installation and Every 6 Months ThereafterSpecifications and Dimensions Dimensions Obligation Obligation Installation Requirements ENCLOSURE/AIR SUPPLY/EXHAUST RequirementsOperational Service Check Procedure Electrical and GAS RequirementsHeat Section Direct Spark Ignition DSI System COMPONENTS/FUNCTIONSVAC Direct Spark Ignition DSI Modules Valves are not Field Repairable First Visual Check Second Visual Check Third Visual Check Troubleshooting the Direct Spark Ignition DSI System DSI Ignitor GAP Feeler GaugePage Page Page First Visual Check Second Visual Check Third Visual Check With a Flame GAP on the Ignitor/Flame-Probe Page Flash Green Continuously Page With a Flame GAP on the Ignitor/Flame-Probe Page Light RED Continuously Page Createapotentialsafetyhazard Made of Brass and can be Easily DamagedSteam Coil System Operation General OverviewPage Page Page Page Sprinkler System Description MAN3488 Page Supplies Before Servicing the Dryer Page Page Tilting System Description Page Page Page Page Page AIR JET Assembly Page Blower Squirrel Cage Fan Motor Assembly Page Page Important do not Overtighten V-BELTS Important do not Overtighten V-BELTS Page Page FILTER/REGULATOR Assembly Regulator OperationDoor Systems Manual Doors Automatic Doors Page Page Page Control and Electrical System Ladder Diagram Page Button does not Disable the High Voltage to the Dryer Page ºC + ºC + ºK Page Page Page Page Page Page Tumbler/Drum SECTION. Serious Injury can Result Page Basket Tumbler Drive System Important do not Overtighten Turnbuckle Important do not Overtighten Turnbuckle Page Page Important do not Overtighten Turnbuckle Page Page Page Phase 7 OPL System Diagnostics Inputs RED Outputs Green Fdrc RED L.E.D Lint RED L.E.D 100 101 Troubleshooting Drive motor is not operating does not start Impellor fan motor is not operating does not start 105 106 Dryer operates but is taking too long to dry Excessive noise and vibration 109 Procedure for Functional Check Replacement Components 111 ADC450421 1- 10/03/00-10