American Dryer Corp ML-310 Phase 7 service manual First Visual Check

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d. Troubleshooting Flowchart - Quick Reference...

First Visual Check

(Does Ignitor Spark?)

Computer/Timer Calls For Heat

Is spark evident (on)

 

 

 

Is 24 Volts

 

 

 

present across DSI Module

 

No

 

at Ignitor Assembly?

 

 

terminals

 

 

 

 

 

 

 

 

 

 

TH and COM?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Yes

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

Open circuit to DSI System.

No Check the 24 VAC power source Sail Switch and Hi-Limit.

Go To Chart 2

Replace the DSI Module. Energize system and check for proper operation.

Check

High Voltage (HV) Lead for nicks or cracking,

where sparking to ground may

occur. Is this wire

damaged?

No

Visually

inspect Spark

Electrode Assembly. Is ceramic cracked or Spark Electrode incorrectly gapped?

No

Visually

inspect High

Voltage (HV) Wire

connections at both DSI Module

and Ignitor Assembly.

Are connections

secure?

Yes

Remove

High Voltage (HV) Wire from

Yes DSI Module and visually inspect. Is conductor

visible at end of

HV Wire?

 

Repair or replace HV Lead

Yes

Assembly.

Energize system and check

 

 

for proper operation.

 

 

If

cracked, replace Electrode

 

 

 

 

Assembly. Correct gap size

 

 

 

is 1/8" +/- 1/32" (3.175 mm +/-

 

Yes

 

 

 

0.79248 mm).

 

 

 

 

 

 

 

 

 

Energize system and check

 

 

 

for proper operation.

 

 

 

 

 

 

1.At DSI Ignitor Assembly be sure HV Wire is secure in the boot as well as the connection to the Ignitor

Probe Assembly.

No 2. At DSI Module, center the end of the HV Wire with a Spike Terminal. Energize system and check for proper operation.

Cut the end off of the HV Wire 1/4" at a time until conductor becomes visible and is flush with the insulation.

No Reconnect the HV Wire to the Spike Terminal on the DSI Module.

Energize system and check for proper operation.

2 7

Image 31
Contents ML-310 Phase Important Note to Purchaser Retain This Manual In a Safe Place For Future ReferenceFor Your Safety Page Table of Contents Section Procedure for Functional Check of Replacement ML-310 Reference Guide Base Section Explosion could Result SectionStandards Liquids CleaningAT 80 PSI 5.51 Bars Every 3 Months LubricationDays After Installation and Every 6 Months Thereafter AdjustmentsSpecifications and Dimensions Dimensions Obligation Obligation ENCLOSURE/AIR SUPPLY/EXHAUST Requirements Installation RequirementsElectrical and GAS Requirements Operational Service Check ProcedureDirect Spark Ignition DSI System COMPONENTS/FUNCTIONS Heat SectionVAC Direct Spark Ignition DSI Modules Valves are not Field Repairable First Visual Check Second Visual Check Third Visual Check DSI Ignitor GAP Feeler Gauge Troubleshooting the Direct Spark Ignition DSI SystemPage Page Page First Visual Check Second Visual Check Third Visual Check With a Flame GAP on the Ignitor/Flame-Probe Page Flash Green Continuously Page With a Flame GAP on the Ignitor/Flame-Probe Page Light RED Continuously Page Made of Brass and can be Easily Damaged CreateapotentialsafetyhazardGeneral Overview Steam Coil System OperationPage Page Page Page Sprinkler System Description MAN3488 Page Supplies Before Servicing the Dryer Page Page Tilting System Description Page Page Page Page Page AIR JET Assembly Page Blower Squirrel Cage Fan Motor Assembly Page Page Important do not Overtighten V-BELTS Important do not Overtighten V-BELTS Page Page Regulator Operation FILTER/REGULATOR AssemblyDoor Systems Manual Doors Automatic Doors Page Page Page Control and Electrical System Ladder Diagram Page Button does not Disable the High Voltage to the Dryer Page ºC + ºC + ºK Page Page Page Page Page Page Tumbler/Drum SECTION. Serious Injury can Result Page Basket Tumbler Drive System Important do not Overtighten Turnbuckle Important do not Overtighten Turnbuckle Page Page Important do not Overtighten Turnbuckle Page Page Page Phase 7 OPL System Diagnostics Inputs RED Outputs Green Fdrc RED L.E.D Lint RED L.E.D 100 101 Troubleshooting Drive motor is not operating does not start Impellor fan motor is not operating does not start 105 106 Dryer operates but is taking too long to dry Excessive noise and vibration 109 Procedure for Functional Check Replacement Components 111 ADC450421 1- 10/03/00-10