American Dryer Corp ML-310 Phase 7 service manual

Page 29

If the dryer repeatedly has Direct Spark Ignition (DSI) module “LOCKOUT” failures, the cause may be due to high voltage not getting into the DSI module ignitor probe assembly.

5)Check to insure that the “red” high voltage wire (between the ignitor spark electrode and the DSI module) is not wrapped around the sensor probe wire (the wire between the DSI module FP terminal and the Ignitor/Flame-Probe Assembly). If the wires are touching one another, separate and secure in place AWAY FROM ONE ANOTHER.

6)Check to insure that the dryer is properly grounded and that the ground connections (GND) to the DSI module are secure.

7)If the problem persists, it is most likely to be in the external components (not the DSI module), or wiring, due to a “FLAMEOUT”...proceed as follows:

NOTE: Preliminary steps - DO NOT OMIT - to minimize the time required to troubleshoot this system.

a)Disconnect the electrical power to the dryer.

b)Visually check the DSI module components for visual damage.

c)Check wiring for loose connections, nicks, or cracking at the ceramic insulator, or shorting of the sensor to the burner.

d)Inspect the DSI Ignitor/Flame-Probe Assembly...

... check electrode for visible cracking at the ceramic insulator or shorting of sensor to burner

... check to insure that the flame sensor rod is positioned over the flame area

... check for carbon deposits on the flame sensor rod

... check to insure that there is a 1/8” +/- 1/32” (3.175 mm +/- 0.79248 mm) gap between the ground rod and the ignitor spark electrode

b.After performing these inspections and making corrections - if any - restore power to the dryer...start the dryer and operate through one (1) complete cycle to insure that ALL components are functioning properly. If a no heat condition persists refer to the Troubleshooting Flowcharts on page 27, page 28, and page 29.

1)To effectively use this information or the flowcharts, each step must be completed in sequence, performing whatever tests are suggested. After the completion of each test, the guide will direct the Service Technician to the next logical step in the troubleshooting sequence based on the outcome of the previous check.

2)Components should be replaced only after each step has been completed and replacement is suggested in the flowchart. However, the experienced technician realizes that a loose connection or broken or shorted wire may be at fault where electrical components are concerned...and not necessarily the suspected component itself.

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Contents ML-310 Phase Important Note to Purchaser Retain This Manual In a Safe Place For Future ReferenceFor Your Safety Page Table of Contents Section Procedure for Functional Check of Replacement ML-310 Reference Guide Base Section Explosion could Result SectionStandards Liquids CleaningAT 80 PSI 5.51 Bars Every 3 Months LubricationDays After Installation and Every 6 Months Thereafter AdjustmentsSpecifications and Dimensions Dimensions Obligation Obligation ENCLOSURE/AIR SUPPLY/EXHAUST Requirements Installation RequirementsElectrical and GAS Requirements Operational Service Check ProcedureDirect Spark Ignition DSI System COMPONENTS/FUNCTIONS Heat SectionVAC Direct Spark Ignition DSI Modules Valves are not Field Repairable First Visual Check Second Visual Check Third Visual Check DSI Ignitor GAP Feeler Gauge Troubleshooting the Direct Spark Ignition DSI SystemPage Page Page First Visual Check Second Visual Check Third Visual Check With a Flame GAP on the Ignitor/Flame-Probe Page Flash Green Continuously Page With a Flame GAP on the Ignitor/Flame-Probe Page Light RED Continuously Page Made of Brass and can be Easily Damaged CreateapotentialsafetyhazardGeneral Overview Steam Coil System OperationPage Page Page Page Sprinkler System Description MAN3488 Page Supplies Before Servicing the Dryer Page Page Tilting System Description Page Page Page Page Page AIR JET Assembly Page Blower Squirrel Cage Fan Motor Assembly Page Page Important do not Overtighten V-BELTS Important do not Overtighten V-BELTS Page Page Regulator Operation FILTER/REGULATOR AssemblyDoor Systems Manual Doors Automatic Doors Page Page Page Control and Electrical System Ladder Diagram Page Button does not Disable the High Voltage to the Dryer Page ºC + ºC + ºK Page Page Page Page Page Page Tumbler/Drum SECTION. Serious Injury can Result Page Basket Tumbler Drive System Important do not Overtighten Turnbuckle Important do not Overtighten Turnbuckle Page Page Important do not Overtighten Turnbuckle Page Page Page Phase 7 OPL System Diagnostics Inputs RED Outputs Green Fdrc RED L.E.D Lint RED L.E.D 100 101 Troubleshooting Drive motor is not operating does not start Impellor fan motor is not operating does not start 105 106 Dryer operates but is taking too long to dry Excessive noise and vibration 109 Procedure for Functional Check Replacement Components 111 ADC450421 1- 10/03/00-10