American Dryer Corp ML-310 Phase 7 service manual

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a)The Programmable Logic Controller (PLC) module has thirteen (13) input relays which are labeled #0 through #13 and nine (9) output relays labeled #0 through #9.

(1)Input Relays

Input relays #0, #1, #2, and #3 are set up as user inputs to signal what specific function is to be performed (i.e., load, unload, tilt, and front identifier). These input relays are charted as 1 and 0 (1 is logic on and 0 is logic off). When either an input relay or an output relay is on, the appropriate light emitting diode (L.E.D.) on the PLC will be illuminated.

For input relay #7 to turn on, the left and right front doors must be completely open. Once these doors are completely open, the jog forward (input #5) and jog reverse (input #6) can turn on through the PLC which in turn rotates the basket (tumbler) and drum through either output relay #0 or output relay #1 providing the lint door is closed. This interlock is performed through PLC input #9 (lint door closed), or in some cases the drive or blower overload may interrupt the 24 VAC signal from reaching the drive contactors and the tilting solenoids.

(2)Output Relays

Output relay #2 controls the open front door function. When this signal is energized, the pneumatic valve opens allowing air into the two (2) door cable cylinders, which in turn opens the front doors.

Output relay #0 (drive forward) and output relay #1 (drive reverse) are used to perform jog functions.

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Contents ML-310 Phase Retain This Manual In a Safe Place For Future Reference Important Note to PurchaserFor Your Safety Page Table of Contents Section Procedure for Functional Check of Replacement ML-310 Reference Guide Base Section Section Explosion could ResultStandards Cleaning LiquidsAT 80 PSI 5.51 Bars Lubrication Every 3 MonthsAdjustments Days After Installation and Every 6 Months ThereafterSpecifications and Dimensions Dimensions Obligation Obligation Installation Requirements ENCLOSURE/AIR SUPPLY/EXHAUST RequirementsOperational Service Check Procedure Electrical and GAS RequirementsHeat Section Direct Spark Ignition DSI System COMPONENTS/FUNCTIONSVAC Direct Spark Ignition DSI Modules Valves are not Field Repairable First Visual Check Second Visual Check Third Visual Check Troubleshooting the Direct Spark Ignition DSI System DSI Ignitor GAP Feeler GaugePage Page Page First Visual Check Second Visual Check Third Visual Check With a Flame GAP on the Ignitor/Flame-Probe Page Flash Green Continuously Page With a Flame GAP on the Ignitor/Flame-Probe Page Light RED Continuously Page Createapotentialsafetyhazard Made of Brass and can be Easily DamagedSteam Coil System Operation General OverviewPage Page Page Page Sprinkler System Description MAN3488 Page Supplies Before Servicing the Dryer Page Page Tilting System Description Page Page Page Page Page AIR JET Assembly Page Blower Squirrel Cage Fan Motor Assembly Page Page Important do not Overtighten V-BELTS Important do not Overtighten V-BELTS Page Page FILTER/REGULATOR Assembly Regulator OperationDoor Systems Manual Doors Automatic Doors Page Page Page Control and Electrical System Ladder Diagram Page Button does not Disable the High Voltage to the Dryer Page ºC + ºC + ºK Page Page Page Page Page Page Tumbler/Drum SECTION. Serious Injury can Result Page Basket Tumbler Drive System Important do not Overtighten Turnbuckle Important do not Overtighten Turnbuckle Page Page Important do not Overtighten Turnbuckle Page Page Page Phase 7 OPL System Diagnostics Inputs RED Outputs Green Fdrc RED L.E.D Lint RED L.E.D 100 101 Troubleshooting Drive motor is not operating does not start Impellor fan motor is not operating does not start 105 106 Dryer operates but is taking too long to dry Excessive noise and vibration 109 Procedure for Functional Check Replacement Components 111 ADC450421 1- 10/03/00-10