American Dryer Corp ML-310 Phase 7 service manual With a Flame

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3.Troubleshooting and System Detailed Diagnosis For Johnson Direct Spark Ignition (DSI) Module P/N 128935

When the dryer calls for heat, 24 VAC from the step down transformer is applied to the “TH” and “GND” terminals of the DSI module. The DSI module light emitting diode (L.E.D.) indicator will LIGHT “GREEN.” The gas valve will be energized, and the spark burst will be evident (on) for approximately 8-seconds at the tip of the electrode flame-probe assembly. The flame should now be established and confirmed. If a flame is not sensed and confirmed by the ignitor/flame-probe sensor after the approximate 8-second spark burst, the DSI module will wait 30-seconds and start ALL over again.

If a flame has been established and confirmed and then lost, the DSI module L.E.D. indicator will continue to LIGHT “GREEN,” wait 30-seconds and try again. The flame should now be established and confirmed. If a flame is not sensed and confirmed by the ignitor/flame-probe sensor after the initial try, the module will try two (2) more times, then if flame is still not established it will go into LOCKOUT mode (the L.E.D. will

BLINK “GREEN” CONTINUOUSLY). a. System Diagnosis

1) Gas Pressure

A gas pressure test should be taken at the gas valve pressure tap provided on every gas valve to assure that the water column (W.C.) pressure is correct and consistent.

There are two (2) types of devices commonly used to measure water column pressure. They are the spring and mechanical type gauges and the water column test gauge (manometers). The use of the spring and mechanical type gauges is not recommended because they are not always accurate. The preferred type of gauge is the manometer because it is a simple device to use and is highly accurate. A manometer is simply a glass or transparent plastic tube with a scale graduated in inches. When it is filled with water and pressure is applied, the water in the inner tube lowers, showing the exact water column pressure in inches.

WARNING: Test ALL connections for leaks by brushing on a soapy water solution.

WARNING: NEVER TEST FOR LEAKS

WITH A FLAME!!!

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Contents ML-310 Phase Retain This Manual In a Safe Place For Future Reference Important Note to PurchaserFor Your Safety Page Table of Contents Section Procedure for Functional Check of Replacement ML-310 Reference Guide Base Section Section Explosion could ResultStandards Cleaning LiquidsAT 80 PSI 5.51 Bars Lubrication Every 3 MonthsAdjustments Days After Installation and Every 6 Months ThereafterSpecifications and Dimensions Dimensions Obligation Obligation Installation Requirements ENCLOSURE/AIR SUPPLY/EXHAUST RequirementsOperational Service Check Procedure Electrical and GAS RequirementsHeat Section Direct Spark Ignition DSI System COMPONENTS/FUNCTIONSVAC Direct Spark Ignition DSI Modules Valves are not Field Repairable First Visual Check Second Visual Check Third Visual Check Troubleshooting the Direct Spark Ignition DSI System DSI Ignitor GAP Feeler GaugePage Page Page First Visual Check Second Visual Check Third Visual Check With a Flame GAP on the Ignitor/Flame-Probe Page Flash Green Continuously Page With a Flame GAP on the Ignitor/Flame-Probe Page Light RED Continuously Page Createapotentialsafetyhazard Made of Brass and can be Easily DamagedSteam Coil System Operation General OverviewPage Page Page Page Sprinkler System Description MAN3488 Page Supplies Before Servicing the Dryer Page Page Tilting System Description Page Page Page Page Page AIR JET Assembly Page Blower Squirrel Cage Fan Motor Assembly Page Page Important do not Overtighten V-BELTS Important do not Overtighten V-BELTS Page Page FILTER/REGULATOR Assembly Regulator OperationDoor Systems Manual Doors Automatic Doors Page Page Page Control and Electrical System Ladder Diagram Page Button does not Disable the High Voltage to the Dryer Page ºC + ºC + ºK Page Page Page Page Page Page Tumbler/Drum SECTION. Serious Injury can Result Page Basket Tumbler Drive System Important do not Overtighten Turnbuckle Important do not Overtighten Turnbuckle Page Page Important do not Overtighten Turnbuckle Page Page Page Phase 7 OPL System Diagnostics Inputs RED Outputs Green Fdrc RED L.E.D Lint RED L.E.D 100 101 Troubleshooting Drive motor is not operating does not start Impellor fan motor is not operating does not start 105 106 Dryer operates but is taking too long to dry Excessive noise and vibration 109 Procedure for Functional Check Replacement Components 111 ADC450421 1- 10/03/00-10