Xantrex Technology XM 1000, XM 1800 Calculating Cable Sizes, Calculating Size of DC Input Cables

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Installation

Calculating Cable Sizes

To operate safely and effectively, the XM 1800 needs proper cables and fuses. Because the XM 1800 has low-voltage and high-current input, it is essential that you use low-resistance wiring between the battery and the inverter to deliver the maximum amount of usable energy to your load.

For safe and efficient operation, you will need to calculate cable sizes for your:

DC input cables from the battery to inverter (one way)

Chassis ground cable from the grounding point to the chassis ground screw on the inverter’s DC panel.

See Figure 3-3 on page 3–12.

WARNING: Fire hazard

Never use a DC cable longer than 5 feet (1.5 meters). A cable longer than 5 feet (1.5 meters) can potentially generate enough heat to start a fire or result in poor inverter performance.

Calculating Size of DC Input Cables

Refer to Table 3-1 to plan the DC input cabling for your application:

Use only cable rated for 90 °C

Oil-resistant cable is recommended

Keep all cables as short as possible, and ensure that each cable between the inverter and the battery is no longer than 5 feet (1.5 m)

Do not use aluminum cable. It has about 1/3 more resistance than copper cable of the same size, and it is difficult to make good, low- resistance connections to aluminum wire.

3–6

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Contents Xantrex PRO Inverter XM 1000 and XM Owner’s Guide Xantrex PRO InverterDate and Revision Purpose About This GuideScope AudienceRelated Information Conventions UsedImportant Safety Instructions Safety Explosive Gas PrecautionsPrecautions When Working With Batteries Precautions for Using Rechargeable Appliances Contents Operation TroubleshootingBattery Types SpecificationsAlternators and Charging Systems Xii Introduction Quality PowerComprehensive Protection Low battery voltage shutdown Shuts the XM 1800 downMaterials List FeaturesSide View Front PanelRear Panel Page Designing Your Installation Installation1DC Input Configuration for Normal Loads 2DC Input Configuration for Heavy Loads Calculating Battery Requirements Installation CodesChoosing an Effective Charging System Choosing an Appropriate Location XM 1800 must only be installed in a location that isCalculating Size of DC Input Cables Calculating Cable SizesSizing the Chassis Ground Cable To select the correct fuse type and size Calculating Fuse/Circuit Breaker SizeSafety Instructions Installing the XMInstallation Tools and Materials Installation Mounting the Inverter Overview of Installation StepsTo mount the XM Grounding Locations Connecting the Chassis GroundTo connect the cable to the chassis ground stud Chassis Ground Stud3Required AC wire size vs. required breaker rating AC WiringConnecting AC Input 5XM 1800 AC Wiring Compartment Make Model Connecting AC Output to an Existing AC CircuitTo make a permanent connection to existing AC wiring AC Wiring 6AC Wiring Diagram with an Inverter Subpanel 7AC Wiring Diagram without an Inverter Subpanel To connect the DC cables Connecting the DC CablesConnecting the DC Cables Testing in Invert Mode Testing Your InstallationTo test the XM 1800 in invert mode To test the XM 1800 in shore power mode Testing in Shore Power ModeTo install the remote panel in another location Installing the Remote PanelInstalling the Remote Panel Page Operation Front Panel Operation FeatureOperating in Inverter Mode Operating in Shore Power ModeTurning the Inverter On and Off Checking Output Power Checking Battery StatusTurning the Inverter Off When Not Used Operating Several Loads at OnceOperating Limits Power OutputInput Voltage Overload Conditions Inverter LoadsHigh Surge Loads Trouble LoadsRoutine Maintenance Over-temperature ConditionsXM 1800 Unit BatteriesPage Troubleshooting Understanding Fault Codes Common ProblemsBuzz in Audio Equipment Television Reception1Fault Codes Troubleshooting Reference Troubleshooting ReferenceTroubleshooting Reference Page Electrical Performance SpecificationsPhysical Specifications Figure A-1XM 1800 Mounting Dimensions Mounting DimensionsFigure A-2XM 1000 Mounting Dimensions Battery Types Battery TypesAutomotive Starting Batteries Deep-Cycle Batteries Battery SizeBattery Size Battery Sizing Example Estimating Battery RequirementsTo determine how much battery capacity you need Battery Sizing Worksheet Two Separate Battery Banks Using Multiple BatteriesTwo Batteries Connected In Parallel Battery Tips Following table Charging System Requirements Alternators and Charging SystemsUsing a Multi-stage Alternator Regulator Using a Standard Vehicle AlternatorUsing a High-Output Alternator Charging With an Engine AlternatorCharging From Alternative Energy Sources Charging From AC PowerPage Warranty Warranty and Return InformationProduct DisclaimerExclusions Return Procedure Return Material Authorization PolicyInformation About Your System Out of Warranty Service