Sierra 860, 840, 830 instruction manual Sensor Temperature Distribution

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Series 830/840/860 Instruction Manual

Chapter 1 Introduction

 

 

Figure 1-3. Sensor Temperature Distribution

Figures 1-2 and 1-3 show the mass flow through the sensor tube as inversely proportional to the temperature difference of the coils. The coils are legs of a bridge circuit with an output voltage in direct pro- portion to the difference in the coils’ resistance; the result is the tem- perature difference (∆T). Two other parameters, heat input (H) and coefficient of specific heat (Cp) are both constant. The resulting out- put is nearly linear over the transducer’s normal operating range.

Figure 1-4. Linear Range of the Transducer’s Output Signal

For mass flow controllers, once the gas flows through the monitor- ing section, it is then controlled by the built-in servo-control valve. For flows up to 500 slpm, Sierra’s proprietary high-efficiency Fast- Trak Electromagnetic Valve is used. The normally closed Fast- Trak valve is similar to an on/off solenoid valve, except that the current to the valve coil, and hence the magnetic field, is modu- lated so that the ferromagnetic valve armature, or valve plug, as- sumes the exact height above the valve’s orifice required to main- tain the valve’s command flow. The result is nearly infinite resolu- tion. All controllers with the Fast-Trak valves are available with a “Soft-Start” option for those processes that require it.

For higher flows of 50 to 200 scfm, controllers are equipped with Si- erra’s microprocessor-controlled, motor-operated rotary valve. While the rotary valve does not provide a completely positive shut-off, it does offer accurate control for higher flow installations.

IM-83/84/86-H

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Image 12 Contents
Table of Contents Customer Notice Table of Contents Table of Contents Troubleshooting List of Tables Table of Contents Using This Manual IntroductionIntroduction Safety Information Receipt of System ComponentsTechnical Assistance Series 800 Flow Sensing Principle Flow Paths through the TransducerSensor Temperature Distribution Installation Installation Overview Installing the Transducer Compression FittingsVCO Fittings VCR Fittings NPT Fittings and 1/2-Inch Connections All TypesWiring the Transducer Recommended Wire GaugesRecommended Wire Gauges Wiring Transducers with 20-Pin Card-Edge Connectors Input Output Signal ConnectionsInput Signal Connections Controllers Only Valve Purge and Valve Off Connections Controllers Only Depending on the valve voltage, connect as shown belowPin Connector Pin Designations Wiring Transducers with 15-Pin D-Connectors Input Power ConnectionsInput Signal Connections Controllers Only 13. Valve Purge and Valve Off 15-Pin D-Connector 15 -Pin D-Connector Pin Assignments Motor-Operated Valve Circular 10-Pin Connector 16. Motor-Operated Rotary Valve Connector 10-Pin ConnectorOperation Mass Flow Meter OperationMass Flow Controller Operation Electromagnetic Valve ControllersMotor-Operated Rotary Valve Controllers Mass Flow Controller Features Controller Auto Shut-Off FeatureOver-Range and Cold Sensor Lockout Circuit On-Off Control and Soft Start Option Soft Start Response TimesValve Purge Function Purging Non-Reactive GasesPurging Reactive Gases Operation Flow Path Maintenance Cleaning the Laminar Flow ElementLow Flow Transducer LFE Cleaning Low Flow TransducersMedium Flow Transducer LFE Cleaning Medium Flow TransducersHigh Flow Transducer LFE Cleaning High Flow TransducersNPT Transducer LFE Cleaning NPT-Type TransducersSensor Maintenance Sensor Cleaning and InspectionSensor Electrical Test Valve Maintenance Electromagnetic Valves Low and Medium Flow ControllersElectromagnetic Valves High Flow Controllers Maintenance Motor-Operated Rotary Valves 840 L, M and H series Valve Adjustment Procedure Maintenance Maintenance Transducer Calibration Troubleshooting Flow Meters and Flow Controllers with Electromagnetic Valves Flow Controllers with Motor-operated Rotary Valves Valve rotates continuouslyInstructions for Returning Your Instrument for Service Factory Calibration-All ModelsReturn Address Conversion of Flow Rate to Other T and P Conditions Example 1 Changing Standard ConditionsExample 2 Finding the Actual Flow Rate 14.7 460 + 10.00 = 3.47 lm 14.7 + Calculating For a Single Gas 880 Example Calculating Dual Gas Mixtures Important Note about K-FACTORSGas Tables and K-factors NEOC2H6O CH 3SH Appendix B Product Specifications Operating SpecificationsVDC Performance Specifications Physical SpecificationsValve plug standard Neoprene, 4079 Kal-Rez Transducer Mounting Dimensions Low Flow BodyMedium Flow Body High Flow Body Appendix B Specifications IM-83/84/86-H NPT Flow Body Flow Range, slpm100 200 Inlet Fnpt Appendix B Specifications