Sierra 860, 830 instruction manual 840 L, M and H series Valve Adjustment Procedure

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Chapter 4 Maintenance

Series 830/840/860 Instruction Manual

 

 

840 L, M and H series Valve Adjustment Procedure

The Sierra 840 L, M and H (low, medium or high-flow units) con- trol the flow with a proportional electromagnetic valve that is set up for certain process conditions. Variables, which affect their op- eration, include orifice size, spring selection and adjustment, input and output pressures and gas-flow orientation (horizontal or verti- cal). If operating conditions change it may be necessary to make a valve spring adjustment. An adjustment may also become neces- sary due to a valve-seat depression or spring sag, both of which can cause a change in the internal tension of the valve spring and electrical current. An incorrectly adjusted valve can be detected by

OSCILLATION (UNSTABLE OUTPUT), NOT OBTAINING

MAXIMUM FLOW, OR LEAKAGE AT A ZERO SET

POINT (LEAK-BY).

The following valve adjustment procedure may correct the above conditions.

Equipment needed:

L and M:

1/16” hex wrench 5/16” nut driver

H:

Standard screwdriver 3/8” nut driver

(Quick fix for leak-by). If your unit is experiencing leak-by, first confirm that this condition is mechanical in nature rather than elec- trical by shutting down the power. If leak-by stops (check for downstream flow), the problem is electrical in nature and the in- strument may require factory repair. If leak-by continues, the problem is mechanical and may be fixed by an adjustment. Re- move the small cover that is on top of the silver solenoid to the right of the rectangular electronic enclosure. (On some 840L-units this may require removing the plastic electronic enclosure to ex- pose the valve coil.) With the power off, apply the appropriate in- let pressure to the controller per the inlet/outlet operating pres- sures listed on your label and apply a zero setpoint. Loosen the lock nut. Adjust the center adjustment screw slowly clockwise (increasing the spring tension) 1/4 turn at a time until this leak-by subsides. (Putting your finger over the outlet fitting can confirm

4-12

IM-83/84/86-H

Image 46 Contents
Table of Contents Customer Notice Table of Contents Table of Contents Troubleshooting List of Tables Table of Contents Using This Manual IntroductionIntroduction Receipt of System Components Safety InformationTechnical Assistance Series 800 Flow Sensing Principle Flow Paths through the TransducerSensor Temperature Distribution Installation Installation Overview Compression Fittings Installing the TransducerVCO Fittings VCR Fittings NPT Fittings and 1/2-Inch Connections All TypesWiring the Transducer Recommended Wire GaugesRecommended Wire Gauges Wiring Transducers with 20-Pin Card-Edge Connectors Input Output Signal ConnectionsInput Signal Connections Controllers Only Valve Purge and Valve Off Connections Controllers Only Depending on the valve voltage, connect as shown belowPin Connector Pin Designations Wiring Transducers with 15-Pin D-Connectors Input Power ConnectionsInput Signal Connections Controllers Only 13. Valve Purge and Valve Off 15-Pin D-Connector 15 -Pin D-Connector Pin Assignments Motor-Operated Valve Circular 10-Pin Connector 16. Motor-Operated Rotary Valve Connector 10-Pin ConnectorOperation Mass Flow Meter OperationMass Flow Controller Operation Electromagnetic Valve ControllersMotor-Operated Rotary Valve Controllers Controller Auto Shut-Off Feature Mass Flow Controller FeaturesOver-Range and Cold Sensor Lockout Circuit On-Off Control and Soft Start Option Soft Start Response TimesPurging Non-Reactive Gases Valve Purge FunctionPurging Reactive Gases Operation Flow Path Maintenance Cleaning the Laminar Flow ElementLow Flow Transducer LFE Cleaning Low Flow TransducersMedium Flow Transducer LFE Cleaning Medium Flow TransducersHigh Flow Transducer LFE Cleaning High Flow TransducersNPT Transducer LFE Cleaning NPT-Type TransducersSensor Maintenance Sensor Cleaning and InspectionSensor Electrical Test Valve Maintenance Electromagnetic Valves Low and Medium Flow ControllersElectromagnetic Valves High Flow Controllers Maintenance Motor-Operated Rotary Valves 840 L, M and H series Valve Adjustment Procedure Maintenance Maintenance Transducer Calibration Troubleshooting Flow Meters and Flow Controllers with Electromagnetic Valves Flow Controllers with Motor-operated Rotary Valves Valve rotates continuouslyInstructions for Returning Your Instrument for Service Factory Calibration-All ModelsReturn Address Example 1 Changing Standard Conditions Conversion of Flow Rate to Other T and P ConditionsExample 2 Finding the Actual Flow Rate 14.7 460 + 10.00 = 3.47 lm 14.7 + Calculating For a Single Gas 880 Example Calculating Dual Gas Mixtures Important Note about K-FACTORSGas Tables and K-factors NEOC2H6O CH 3SH Appendix B Product Specifications Operating SpecificationsVDC Performance Specifications Physical SpecificationsValve plug standard Neoprene, 4079 Kal-Rez Transducer Mounting Dimensions Low Flow BodyMedium Flow Body High Flow Body Appendix B Specifications IM-83/84/86-H NPT Flow Body Flow Range, slpm100 200 Inlet Fnpt Appendix B Specifications