Sierra 840, 860 Flow Controllers with Motor-operated Rotary Valves, Valve rotates continuously

Page 52

Series 830/840/860 Instruction Manual

Chapter 5 Troubleshooting

 

 

Flow Controllers with Motor-operated Rotary Valves

Problem

Possible Cause

Solution

Valve “hunts” back and forth

Pressure differential too great

Reduce pressure

continuously

Motor coupling set screws loose

Tighten set screws

 

 

Valve motor failure

Replace motor

Valve rotates continuously

Limit switch out of adjustment or bro-

Adjust or replace switch

 

ken

 

 

Microprocessor failed

Replace microprocessor

Valve does not rotate

Contaminant blocking valve

Remove blockage

 

Motor fuse blown

Replace 1 amp fast blow fuse on

 

 

motor valve board

Flow reading is erratic

Inlet filter screen clogged

Clean or replace screen

Reads full scale with no flow or

Defective sensor

Return to factory for replacement

with valve shut

Q1 shorted

Replace with same type part

 

 

U10 failed

Replace with same type part

Flow does not match set point

Insufficient pressure differential

Increase pressure or reduce set

within specifications

 

point

IM-83/84/86-H

5-3

Image 52 Contents
Table of Contents Customer Notice Table of Contents Table of Contents Troubleshooting List of Tables Table of Contents Using This Manual IntroductionIntroduction Receipt of System Components Safety InformationTechnical Assistance Series 800 Flow Sensing Principle Flow Paths through the TransducerSensor Temperature Distribution Installation Installation Overview Compression Fittings Installing the TransducerVCO Fittings VCR Fittings NPT Fittings and 1/2-Inch Connections All TypesWiring the Transducer Recommended Wire GaugesRecommended Wire Gauges Wiring Transducers with 20-Pin Card-Edge Connectors Input Output Signal ConnectionsInput Signal Connections Controllers Only Valve Purge and Valve Off Connections Controllers Only Depending on the valve voltage, connect as shown belowPin Connector Pin Designations Wiring Transducers with 15-Pin D-Connectors Input Power ConnectionsInput Signal Connections Controllers Only 13. Valve Purge and Valve Off 15-Pin D-Connector 15 -Pin D-Connector Pin Assignments Motor-Operated Valve Circular 10-Pin Connector 16. Motor-Operated Rotary Valve Connector 10-Pin ConnectorOperation Mass Flow Meter OperationMass Flow Controller Operation Electromagnetic Valve ControllersMotor-Operated Rotary Valve Controllers Controller Auto Shut-Off Feature Mass Flow Controller FeaturesOver-Range and Cold Sensor Lockout Circuit On-Off Control and Soft Start Option Soft Start Response TimesPurging Non-Reactive Gases Valve Purge FunctionPurging Reactive Gases Operation Flow Path Maintenance Cleaning the Laminar Flow ElementLow Flow Transducer LFE Cleaning Low Flow TransducersMedium Flow Transducer LFE Cleaning Medium Flow TransducersHigh Flow Transducer LFE Cleaning High Flow TransducersNPT Transducer LFE Cleaning NPT-Type TransducersSensor Maintenance Sensor Cleaning and InspectionSensor Electrical Test Valve Maintenance Electromagnetic Valves Low and Medium Flow ControllersElectromagnetic Valves High Flow Controllers Maintenance Motor-Operated Rotary Valves 840 L, M and H series Valve Adjustment Procedure Maintenance Maintenance Transducer Calibration Troubleshooting Flow Meters and Flow Controllers with Electromagnetic Valves Flow Controllers with Motor-operated Rotary Valves Valve rotates continuouslyInstructions for Returning Your Instrument for Service Factory Calibration-All ModelsReturn Address Example 1 Changing Standard Conditions Conversion of Flow Rate to Other T and P ConditionsExample 2 Finding the Actual Flow Rate 14.7 460 + 10.00 = 3.47 lm 14.7 + Calculating For a Single Gas 880 Example Calculating Dual Gas Mixtures Important Note about K-FACTORSGas Tables and K-factors NEOC2H6O CH 3SH Appendix B Product Specifications Operating SpecificationsVDC Performance Specifications Physical SpecificationsValve plug standard Neoprene, 4079 Kal-Rez Transducer Mounting Dimensions Low Flow BodyMedium Flow Body High Flow Body Appendix B Specifications IM-83/84/86-H NPT Flow Body Flow Range, slpm100 200 Inlet Fnpt Appendix B Specifications