Sierra 830, 860, 840 instruction manual Installation Overview

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Chapter 2 Installation

Series 830/840/860 Instruction Manual

 

 

Installation Overview

Side-Trakand Auto-Traktransducers are supplied with either compression, VCO, VCR or NPT process connections. To ensure a successful installation, inlet and outlet tubing should be in a clean state prior to plumbing the transducer into the system. The ship- ping caps covering the inlet/outlet fittings should not be removed until immediately prior to installation.

Before installing the transducer, verify the following:

1.Make sure the installation site meets the specific operating pa- rameters recorded on the transducer’s nameplate. Each trans- ducer is factory-configured for a specific gas and flow range, pressure differential, temperature range and mounting position.

2.Do not locate the transducer in areas subject to sudden tem- perature changes, moisture, drafts or near equipment radiating significant amounts of heat. Make sure to allow adequate space for cable connectors and wiring.

3.Make sure the location meets the minimum number of recom- mended pipe diameters upstream and downstream of any NPT or 1/2-inch process connection. A minimum of two inches is always recommended.

4.If the gas contains any particulate matter, install an in-line fil- ter prior to the transducer. Recommended filter size: 15 mi- cron for flows of 10 to 30 slpm, 30 micron for above 30 slpm.

5.If the transducer is mounted in any position other than horizontal and it was not calibrated specifically for that position, contact Si- erra’s Customer Service Department for instructions.

6.For meters, if a potential over-flow condition exists, insert a valve or critical orifice in the line to limit flow to approxi- mately 25 percent above the full scale range of the meter.

7.For controllers, use a properly-sized pressure controller and verify the controller orifice size is the smallest in the system. There can be no restrictions (such as valves, tubing or piping internal diameters, reducers, etc.) upstream or downstream of the controller less than the valve orifice diameter.

8.Confirm that the transducer o-ring material is compatible with the gas to be measured.

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IM-83/84/86-H

Image 14 Contents
Table of Contents Customer Notice Table of Contents Table of Contents Troubleshooting List of Tables Table of Contents Using This Manual IntroductionIntroduction Technical Assistance Safety Information Receipt of System Components Series 800 Flow Sensing Principle Flow Paths through the TransducerSensor Temperature Distribution Installation Installation Overview VCO Fittings Installing the TransducerCompression Fittings VCR Fittings NPT Fittings and 1/2-Inch Connections All TypesWiring the Transducer Recommended Wire GaugesRecommended Wire Gauges Wiring Transducers with 20-Pin Card-Edge Connectors Input Output Signal ConnectionsInput Signal Connections Controllers Only Valve Purge and Valve Off Connections Controllers Only Depending on the valve voltage, connect as shown belowPin Connector Pin Designations Wiring Transducers with 15-Pin D-Connectors Input Power ConnectionsInput Signal Connections Controllers Only 13. Valve Purge and Valve Off 15-Pin D-Connector 15 -Pin D-Connector Pin Assignments Motor-Operated Valve Circular 10-Pin Connector 16. Motor-Operated Rotary Valve Connector 10-Pin ConnectorOperation Mass Flow Meter OperationMass Flow Controller Operation Electromagnetic Valve ControllersMotor-Operated Rotary Valve Controllers Over-Range and Cold Sensor Lockout Circuit Mass Flow Controller FeaturesController Auto Shut-Off Feature On-Off Control and Soft Start Option Soft Start Response TimesPurging Reactive Gases Valve Purge FunctionPurging Non-Reactive Gases Operation Flow Path Maintenance Cleaning the Laminar Flow ElementLow Flow Transducer LFE Cleaning Low Flow TransducersMedium Flow Transducer LFE Cleaning Medium Flow TransducersHigh Flow Transducer LFE Cleaning High Flow TransducersNPT Transducer LFE Cleaning NPT-Type TransducersSensor Maintenance Sensor Cleaning and InspectionSensor Electrical Test Valve Maintenance Electromagnetic Valves Low and Medium Flow ControllersElectromagnetic Valves High Flow Controllers Maintenance Motor-Operated Rotary Valves 840 L, M and H series Valve Adjustment Procedure Maintenance Maintenance Transducer Calibration Troubleshooting Flow Meters and Flow Controllers with Electromagnetic Valves Flow Controllers with Motor-operated Rotary Valves Valve rotates continuouslyInstructions for Returning Your Instrument for Service Factory Calibration-All ModelsReturn Address Example 2 Finding the Actual Flow Rate Conversion of Flow Rate to Other T and P ConditionsExample 1 Changing Standard Conditions 14.7 460 + 10.00 = 3.47 lm 14.7 + Calculating For a Single Gas 880 Example Calculating Dual Gas Mixtures Important Note about K-FACTORSGas Tables and K-factors NEOC2H6O CH 3SH Appendix B Product Specifications Operating SpecificationsVDC Performance Specifications Physical SpecificationsValve plug standard Neoprene, 4079 Kal-Rez Transducer Mounting Dimensions Low Flow BodyMedium Flow Body High Flow Body Appendix B Specifications IM-83/84/86-H NPT Flow Body Flow Range, slpm100 200 Inlet Fnpt Appendix B Specifications