Weber 54265 Burner Tubes Cleaning or Replacement, Control Panel Removal, Burner Tube Removal

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MAINTENANCE

 

 

BURNER TUBES CLEANING OR REPLACEMENT

 

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2

You will need: Phillips screwdriver and flathead screwdriver..

 

 

 

 

A) Your Weber® gas barbecue must be OFF and cool..

 

 

 

B) Turn gas OFF at source..

 

 

 

C) Remove cookbox components - warming rack, grates and Flavorizer® bars..

3

 

 

Control Panel Removal

 

 

 

 

 

To remove control panel:

 

 

 

A) Take off the burner control knobs (1)..

 

 

 

B) Remove screw and washer from back of control panel with a Phillips screwdriver (2)..

 

 

 

C) Remove machine screw from lower left and right side of control panel with a Phillips

 

 

 

screwdriver (3)..

 

 

 

D) Tilt the back edge of the control panel up.. Carefully lift control panel up and away

 

 

 

from frame (4)..

 

 

 

E) Disconnect the igniter wires from the ignition module (5)..

4

 

 

Burner Tube Removal

 

 

 

 

 

To remove burner tube(s):

 

 

 

A) Remove the two nuts (6) that hold the manifold support bracket to the cookbox.. Pull

 

 

5

the manifold and valve assembly towards you, at the same time lift the manifold

 

 

 

 

 

assembly up to release the manifold brackets from the frame assembly (7)..

 

 

 

B) Slide the burner assembly out from under the guide screw and washer (8) in the

 

 

 

corners of the cookbox..

 

 

 

C) Lift and twist the burner assembly slightly, to separate the crossover tube (9) from

 

 

 

the burners.. Remove the burners from the cookbox..

 

 

 

Burner Tube Cleaning

 

 

 

To clean the burner tube(s):

 

 

 

A) Look inside each burner with a flashlight (10)..

 

 

 

B) Clean the inside of the burners with a wire (11) (a straightened-out coat hanger will

 

 

 

work)..

 

6

 

C) Check and clean the air shutter opening at the ends of the burners.. Check and

 

 

clean the valve orifices at the base of the valves.. Use a steel bristle brush to clean

 

 

 

outside of burners (12).. This is to make sure all the burner ports are fully open..

m CAUTION: Do not enlarge the burner ports when cleaning.

Burner Tube Reinstallation

A)To reinstall the burner tubes, reverse steps for “Removing Control Panel” and “Burner Tube Removal” as previously described..

mCAUTION: The burner openings (13) must be positioned properly over the valve orifices (14).

Check proper assembly before fastening manifold in place..

mWARNING: After reinstalling the gas lines, they should be leak checked with a soap and water solution before using the barbecue. (Refer to “CHECK FOR GAS LEAKS”)

mwarNING: Make sure that all parts are assembled and hardware is fully tightened before operating the grill. Your actions, if you fail to follow this Product Warning, may cause a fire, an explosion, or structural failure resulting in serious personal injury or death as well as damage to property.

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Contents Gas Grill Liquid Propane GAS Units only Table of Contents Exploded View 210 Diagrama DE Despiece 210 VUE Eclatee Left Frame Panel Thermometer BezelShroud Cubierta Boîtier Handle Asa Poignée Warming Rack CookboxExploded View 310 Diagrama DE Despiece 310 VUE Eclatee Panel izquierdo del bastidor Panneau avant Operating WarrantyGeneral Instructions Storage AND/OR NonuseGas Line Piping Install GAS SupplyGeneral Specifications For Piping GAS InstructionsLeak Check PREPARAtioN What is Natural GAS?Type of GAS Natural GAS ConnectionCheck for GAS Leaks Remove Control Knobs & Control Panel For Leak TestingCheck Reinstall Control PanelHose Inspection Before Using the GrillSLIDE-OUT Grease Tray and Disposable Drip PAN Electronic Igniter InspectionCrossover Ignition System Main Burner Ignition & UsageMain Burner Ignition To ExtinguishApagado Arrete Drippings and Grease Grilling Tips & Helpful HintsPreheating Covered CookingGrease tray with aluminum foil TroubleshootingCleaning MaintenanceWeber SPIDER/INSECT Screens Control Panel Removal Burner Tubes Cleaning or ReplacementBurner Tube Cleaning Burner Tube ReinstallationElectronic Crossover Ignition System OPERatioNS Annual MaintenanceReplace Battery If Necessary Inspection and Cleaning of the Spider/Insect ScreensBarbacoa de Gas Únicamente Unidades DE GAS Propano Licuado AdvertenciasInstrucciones Generales ÍndiceAlmacenaje GarantíaInstrucciones Generales Instalación CanadienseTubería de la Línea de Gas Instrucciones Sobre EL GASInstale EL Suministro DE GAS Especificaciones Generales para la TuberíaPreparativos Para LA Búsqueda DE Fugas Tipo DE GAS¿QUÉ ES EL GAS NAtural? Conexión DEL GAS NAturalDetección DE Fugas DE GAS Vuelva a instalar el panel de control RevisarInspección DEL Encendedor Electrónico Antes DE Utilizar LA BarbacoaBandeja Corrediza RECOLECTORa DE GRAsa Y Bandeja DE Goteo DesechableSistema De Encendido Crossover Encendido Y USO DEL Quemador PrincipalEncendido DEL Quemador Principal Para ApagarEncendido Manual DEL Quemador Principal Pringues Y Grasa Consejos Prácticos Para AsarPRECALENTado Cocción CubiertaDe grasa con hoja de Resolución DE ProblemasPrecaución No forre La bandeja deslizanteLimpieza MantenimientoRevisiones Para Detectar Fugas DE GAS Limpieza O Reemplazo DE LOS Tubos DEL QuemadorPatrón de la Llama del Quemador Operación DEL SISteMA DE Encendido CRossoVERMantenimiento Anual Reemplace La Batería Si Fuese NecesarioGrill a GAZ Appareils a GAZ Propane Uniquement Mises EN GardeInstructions Relatives AU GAZ Table DES MatieresStockage Installation AU CANADaGarantie GeneralitesCanalisation de la conduite de gaz Installer L’ARRIVEE DE GAZInstructions Relatives AU GAZ Spécifications générales de la canalisationPreparation DE LA Detection DES Fuites Type DE GAZQU’ESt-CE QUE LE GAZ NAturel ? Raccordement AU GAZ NAturelDétecter les fuites Detection DES Fuites DE GAZVérifiez Remettez en place le panneau de commandesInspection DE L’ALLUMEUR Electronique Avant D’UTILISER LE GrillInspection DU Tuyau Dispositif D’allumage Crossover Allumage & Utilisation DU Bruleur PrincipalAllumage DU BRuleur Principal Pour EteindreApagado Arrete Ecoulements DE JUS ET DE Graisses Astuces Pour LA GrilladePréchauffage Cuisson CouverteDepannage Nettoyage Nettoyage du tube du brûleur Nettoyage OU Remplacement DES Tubes DU BRuleurRetrait du panneau de commandes Retrait du tube du brûleurAspect des Flammes du Brûleur Maintenance AnnuelleUtilisation DU Dispositif D’ALLUMAGE ELECTRoNIQUE CRossoVER Remplacez La Pile Si NecessaireMemo Memo Memo WEBER-STEPHEN Products LLC

Spirit Natural Gas Grill, 54265 specifications

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