Weber 4000 General Maintenance, Weber Spider Stopper Guards, Main Burner Flame Pattern

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General Maintenance

Weber Spider Stopper Guards

Your Weber Gas Barbecue, as well as any outdoor gas appliance, is a target for spiders and other insects. They can nest in the venturi section of the burner tubes. This blocks the normal gas flow, and can cause the gas to flow back out of the air shutter. Figure 11. This could result in a fire in and around the air shutters, under the control panel, causing serious damage to your barbecue.

Venturi

Main Burner Flame Pattern

The Weber Gas Barbecue burners have been factory set for the correct air and gas mixture. The correct flame pattern is shown in Figure 13.

Burner inside

Tips occasionally yellowish

cooking box

 

Light blue

Dark blue

Flames

Figure 13

Air shutter

Venturi fin

If the flames do not appear to be uniform the length of the burner tube, follow the burner cleaning procedures.

Figure 11

The Weber Spider Stopper Guard is factory installed. It fits tightly around the air shutter section of the burner tube and the valve, thereby preventing spiders and other insects access to the burner tubes through the air shutter openings. Figure 12.

Weber Spider

Stopper Guard

Figure 12

We recommend that you inspect the Weber Spider Stopper Guards at least once a year. (See section “Annual Maintenance”.) Also inspect and clean the Spider Stopper Guards if any of the following symptoms should ever occur.

1.The smell of gas in conjunction with the burner flames appearing yellow and lazy.

2.Barbecue does not reach temperature.

3.Barbecue heats unevenly.

4.One or more of the burners do not ignite.

DANGER

Failure to correct these symptoms may result in a fire which can cause serious bodily injury or death and cause damage to property.

Main Burner Cleaning Procedure

Turn off the gas supply. Remove the manifold. (See Section “Replacing the main burners”.)

Look inside each burner with a flashlight. Figure 14.

Figure 14

Clean the inside of the burners with a wire

(a straightened out coat hanger will work). Figure 15. Check and clean the air shutter opening at the ends of the burners. Check and clean the valve orifices at the base of the valves. Use a brass bristle brush to clean outside of burners. This is to make sure all the burner ports are fully open.

Figure 15

CAUTION: Do not enlarge the burner ports when cleaning.

Replacing Main Burners

a)Your Weber Gas Barbecue must be OFF and cool.

b)Turn gas OFF at source.

c)Remove control panel: take off the burner control knobs. Put your fingers under the edge of the control panel at the control panel push-in buttons and pull toward you. Lift off the control panel.

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Contents Genesis 4000 Series LP GAS Units only Warranty Patents and Trademarks Contents For Installation in Canada General InstructionsStorage Operating areaAssembly Check package contentsStep Page Page Check contents of hardware packs Assemble wheels Assemble frameContinue frame assembly Complete frame assemblyInsert casters Install side burner locks Add cooking boxInstall tank panel assembly Add fuel scaleInstall igniter Check that all burner valves are offInstall side burner Install manifold bracketInstall left hand swing table Install right hand swing table Hinge rod View from rear of barbecue Set LP fuel scale Fill LP tankConnect LP tank Wing nutCheck for gas leaks BARBECUE. Contact Weber-Stephen Customer Service Insert Flavorizer Bars Steam-N-Chips SmokerInstall cooking grates Install the bottom trayInstall the lid Complete accessory installation Secure side burnerLighting To ExtinguishValve and burner control knobs and start over Try to light with a matchManual Lighting Side burner will only operate when the Front burner is lit Lighting the side burnerPeriodic Cleaning CookingStorage and/or Nonuse Storage and/or NonuseUsing the Steam-N-Chips Smoker To use the Steam-N-Chips SmokerRefilling the LP tank Removal of the LP tankMale fitting Regulator Collar Quick disconnect engaged Safe handling tips for LP Gas Liquid Propane LP TanksAnnual Maintenance Inspection and Cleaning of the Weber Spider Stopper GuardsGeneral Maintenance Weber Spider Stopper GuardsMain Burner Flame Pattern Replacing Main BurnersView from behind cooking box Wing nuts Crossover Ignition System Operations FlameCheck Safety System When burner is on HIGH. Flames do not run Burner does not light, or flame is low in High positionBurner flame pattern is erratic. Flame is low Resembles paint peelingSide Burner Troubleshooting Side Burner MaintenanceProblem Check Cure Side burner does not light Flame is low in High position18-19 21-22 Parts List Final Word Thanks