Weber 4000 Side Burner Troubleshooting, Side Burner Maintenance, Flame is low in High position

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Side Burner Troubleshooting

WARNING: Before attempting any troubleshooting steps, all gas controls and supply valves should be in the OFF position.

Problem	Check	Cure

Side burner does not light.

Is gas supply off? Is the Front burner on?

Turn supply on. Light front burner.

Flame is low in HIGH position.	Is fuel hose bent or kinked?	Straighten hose.

Flame is very yellow in conjunction with the smell of gas,

OR

Burner makes popping noise in conjunction with the smell of gas.

Inspect the Weber Spider Stopper	Clean Weber Spider Stopper
Guard for possible obstructions.	Guard. (See Section "Annual
(Blockage of holes.)	Maintenance.")

Push button ignition does not work.

Does burner light with a match?

If match lights burner, check igniter (see below).

Side Burner Maintenance	Venturi/Burner
WARNING: All gas controls and supply valves
should be in the OFF position.
Check igniter: Remove side burner cover. To remove
side burner cover, remove control knob and screws that
hold cover to bottom. Figure 24. Make sure wire is	Igniter wire	Electrode
	Igniter wire

	connected between igniter and electrode. Check that
	connected between igniter and electrode. Check that
	igniter lock nut is tight. Figure 25
	Note - If the igniter works loose, carefully tighten the
	igniter lock nut with an adjustable wrench or pliers.	Igniter
		Igniter
	Adjust igniter electrode. Gap should be 1/8 to 3/16 inch	Figure 25
	from tip of electrode to burner. Figure 26. Spark should	Figure 25
	from tip of electrode to burner. Figure 26. Spark should
	be a white/blue color, not yellow.

1/8 to 3/16 inch gap

Figure 24

Figure 26

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Contents Genesis 4000 Series LP GAS Units only Warranty Patents and Trademarks Contents General Instructions For Installation in CanadaStorage Operating areaStep AssemblyCheck package contents Page Page Check contents of hardware packs Assemble frame Assemble wheelsInsert casters Continue frame assemblyComplete frame assembly Add cooking box Install side burner locksAdd fuel scale Install tank panel assemblyCheck that all burner valves are off Install igniterInstall manifold bracket Install side burnerInstall left hand swing table Install right hand swing table Hinge rod View from rear of barbecue Fill LP tank Set LP fuel scaleWing nut Connect LP tankCheck for gas leaks Insert Flavorizer Bars Steam-N-Chips Smoker BARBECUE. Contact Weber-Stephen Customer ServiceInstall the bottom tray Install cooking gratesInstall the lid Secure side burner Complete accessory installationTo Extinguish LightingValve and burner control knobs and start over Try to light with a matchManual Lighting Lighting the side burner Side burner will only operate when the Front burner is litCooking Periodic CleaningStorage and/or Nonuse Storage and/or NonuseTo use the Steam-N-Chips Smoker Using the Steam-N-Chips SmokerRemoval of the LP tank Refilling the LP tankMale fitting Regulator Collar Quick disconnect engaged Liquid Propane LP Tanks Safe handling tips for LP GasInspection and Cleaning of the Weber Spider Stopper Guards Annual MaintenanceWeber Spider Stopper Guards General MaintenanceMain Burner Flame Pattern Replacing Main BurnersView from behind cooking box Wing nuts Crossover Ignition System Operations FlameCheck Safety System Burner does not light, or flame is low in High position When burner is on HIGH. Flames do not runBurner flame pattern is erratic. Flame is low Resembles paint peelingSide Burner Maintenance Side Burner TroubleshootingProblem Check Cure Side burner does not light Flame is low in High position18-19 21-22 Parts List Final Word Thanks