Weber 4000 Burner does not light, or flame is low in High position, Resembles paint peeling

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TROUBLESHOOTING

Problem

Check

Cure

 

 

 

Burners burn with a yellow or orange flame, in conjunction with the smell of gas.

Inspect Weber Spider Stopper

Clean Weber Spider Stopper

Guards for possible obstructions.

Guards. (See Section "Annual

(Blockage of holes.)

Maintenance".)

Burners do not light. -or-

Burners have a small flickering flame in the HIGH position. -or-

Barbecue temperature only reaches 250˚ to 300˚ degrees in the HIGH position.

The excess flow safety device, which is part of the barbecue to tank connection, may have activated.

To reset the excess flow safety device turn all burner control knobs and the tank valve OFF. Disconnect the regulator from the tank. Turn burner control knobs to HIGH. Wait at least 1 minute. Turn burner control knobs OFF. Reconnect the regulator to the tank. Turn tank valve on slowly. Refer to “Lighting Instructions”.

Burner does not light, or flame is low in HIGH position.

Is LP fuel low or empty?

Refill LP tank.

Is fuel hose bent or kinked?

Straighten fuel hose.

 

 

Does the Front burner light with a match?

If you can light the Front burner with a match, then check the Crossover Ignition System.

Experiencing flare-ups:

Are you preheating barbecue in the

 

prescribed manner?

All burners on high for 10 to 15 minutes for preheating.

Are the cooking grates and

Clean thoroughly. (See Section

Flavorizer Bars heavily coated with

"Periodic Cleaning".)

burned-on grease?

 

CAUTION: Do not line the bottom tray with aluminum foil.

Is the bottom tray "dirty" and not

Clean bottom tray.

allowing grease to flow into catch

 

pan?

 

Burner flame pattern is erratic. Flame is low

Are burners clean?

Clean burners. (See Section

when burner is on HIGH. Flames do not run

 

"General Maintenance".)

the whole length of the burner tube.

 

 

 

 

 

Inside of lid appears to be “peeling.”

The lid is porcelain-on-steel, not

Clean thoroughly. (See Section

(Resembles paint peeling.)

paint. It cannot “peel.” What you are

"Periodic Cleaning".)

 

seeing is baked on grease that has

 

 

turned to carbon and is flaking off.

 

 

THIS IS NOT A DEFECT.

 

 

 

 

Fuel scale shows that there is gas in the LP Check adjustment of fuel scale. tank, but tank is empty.

Fuel scale must be adjusted with an empty tank.

If problems cannot be corrected by using these methods, please contact Weber-Stephen Customer Service.

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Contents Genesis 4000 Series LP GAS Units only Warranty Patents and Trademarks Contents For Installation in Canada General InstructionsStorage Operating areaCheck package contents AssemblyStep Page Page Check contents of hardware packs Assemble wheels Assemble frameComplete frame assembly Continue frame assemblyInsert casters Install side burner locks Add cooking boxInstall tank panel assembly Add fuel scaleInstall igniter Check that all burner valves are offInstall side burner Install manifold bracketInstall left hand swing table Install right hand swing table Hinge rod View from rear of barbecue Set LP fuel scale Fill LP tankConnect LP tank Wing nutCheck for gas leaks BARBECUE. Contact Weber-Stephen Customer Service Insert Flavorizer Bars Steam-N-Chips SmokerInstall cooking grates Install the bottom trayInstall the lid Complete accessory installation Secure side burnerLighting To ExtinguishValve and burner control knobs and start over Try to light with a matchManual Lighting Side burner will only operate when the Front burner is lit Lighting the side burnerPeriodic Cleaning CookingStorage and/or Nonuse Storage and/or NonuseUsing the Steam-N-Chips Smoker To use the Steam-N-Chips SmokerRefilling the LP tank Removal of the LP tankMale fitting Regulator Collar Quick disconnect engaged Safe handling tips for LP Gas Liquid Propane LP TanksAnnual Maintenance Inspection and Cleaning of the Weber Spider Stopper GuardsGeneral Maintenance Weber Spider Stopper GuardsMain Burner Flame Pattern Replacing Main BurnersView from behind cooking box Wing nuts Crossover Ignition System Operations FlameCheck Safety System When burner is on HIGH. Flames do not run Burner does not light, or flame is low in High positionBurner flame pattern is erratic. Flame is low Resembles paint peelingSide Burner Troubleshooting Side Burner MaintenanceProblem Check Cure Side burner does not light Flame is low in High position18-19 21-22 Parts List Final Word Thanks