Weber 4000 owner manual Install side burner locks, Add cooking box

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Step 7

Install side burner locks

You will need: frame assembly, 2 side burner locks and a 7/16 inch wrench.

Turn frame assembly right side up.

Loosen the right rear 1/4 x 20 bolt. Install the side burner lock. The “U” shape cut out of the lock slips down over the bolt. Tighten with a wrench. Figure 6 (a).

Loosen the right front 1/4 x 20 bolt. The side burner lock fits between the front panel and the frame.

The “U” shape cut out slips up over the bolt. Tighten with a wrench.

(a)

(b)

Figure 6

Step 8

Add cooking box

You will need: frame assembly, cooking box assembly, 1/4-20 x 2 inch bolt, nylon washer, 1/4-20 keps nut, pliers and a 7/16 inch wrench.

Uncoil the hose.

Set the cooking box into the frame so the burner tubes are under the frame brace. Figure 7.

Burner tubes

Frame brace

Slide the cooking box to the left within the frame. Put the washer on the bolt. Insert the bolt through the cooking box and frame with the head of the bolt outside the box. Figure 8. Add keps nut. Tighten by holding the bolt with pliers while you tighten the nut with the 7/16 inch wrench.

Figure 8

Your Weber Gas Barbecue burner assembly has been factory assembled, pressure and flame tested. As a safety precaution we recommend you check the burner alignment:

a)Do the valves fit into the ends of the burners? Figure 9 (a).

b)Are the ends of the burners under the washers at the left rear and left front of the cooking box? The screws are only guides. Do not tighten. Figure 9 (b).

c)Are the wing nuts under the burner assembly hand tight? Do not tighten with pliers. Figure 9 (c).

If you answered YES to a, b and c, the burners are correctly aligned. If you answered NO, the burners are misaligned. Contact Weber-Stephen Customer Service. Do not use your barbecue.

Guide screw

(b)

(a)

(c)

Figure 9

Wing nuts

Figure 7

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Contents Genesis 4000 Series LP GAS Units only Warranty Patents and Trademarks Contents General Instructions For Installation in CanadaStorage Operating areaCheck package contents AssemblyStep Page Page Check contents of hardware packs Assemble frame Assemble wheelsComplete frame assembly Continue frame assemblyInsert casters Add cooking box Install side burner locksAdd fuel scale Install tank panel assemblyCheck that all burner valves are off Install igniterInstall manifold bracket Install side burnerInstall left hand swing table Install right hand swing table Hinge rod View from rear of barbecue Fill LP tank Set LP fuel scaleWing nut Connect LP tankCheck for gas leaks Insert Flavorizer Bars Steam-N-Chips Smoker BARBECUE. Contact Weber-Stephen Customer ServiceInstall the bottom tray Install cooking gratesInstall the lid Secure side burner Complete accessory installationTo Extinguish LightingValve and burner control knobs and start over Try to light with a matchManual Lighting Lighting the side burner Side burner will only operate when the Front burner is litCooking Periodic CleaningStorage and/or Nonuse Storage and/or NonuseTo use the Steam-N-Chips Smoker Using the Steam-N-Chips SmokerRemoval of the LP tank Refilling the LP tankMale fitting Regulator Collar Quick disconnect engaged Liquid Propane LP Tanks Safe handling tips for LP GasInspection and Cleaning of the Weber Spider Stopper Guards Annual MaintenanceWeber Spider Stopper Guards General MaintenanceMain Burner Flame Pattern Replacing Main BurnersView from behind cooking box Wing nuts Crossover Ignition System Operations FlameCheck Safety System Burner does not light, or flame is low in High position When burner is on HIGH. Flames do not runBurner flame pattern is erratic. Flame is low Resembles paint peelingSide Burner Maintenance Side Burner TroubleshootingProblem Check Cure Side burner does not light Flame is low in High position18-19 21-22 Parts List Final Word Thanks